volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Servicing clutch > < Bleeding clutch system
5-Speed manual gearbox 02J
Servicing clutch release mechanism
Servicing clutch release mechanism
 
A30-0005
  • Gearbox
  • Ball stud, 25 Nm
    • ◆ Lubricate with MoS2 grease
  • Input shaft oil seal
    • ◆ Renewing
  • Guide sleeve
    • ◆ With vulcanised O-ring
    • ◆ If damaged replace guide sleeve and O-ring together
    • ◆ Lubricate guide sleeve in area of release bearing with MoS2 grease
  • Retaining spring
    • ◆ Secure to clutch release lever
 
A30-0005
  • Securing bolt, 20 Nm
  • Clutch release lever
  • Release bearing
    • ◆ Do not wash-out bearing, only wipe
    • ◆ Renew noisy bearings
    • ◆ Lubricate surfaces which contact release lever with MoS2 grease
  • Securing bolt, 20 Nm
  • Slave cylinder
    • ◆ Removing and installing
      => Page 30-15
  • Plunger
    • ◆ Grease end of plunger with MoS2 grease
 
A30-0005
  • Assembly bolt
    • ◆ Secures the clutch release lever when installing gearbox
    • ◆ Unscrew after gearbox has been installed

Note:

If the assembly bolt (Item12 ) is not available, an M 8 x 35 bolt can be used.

Servicing clutch > < Bleeding clutch system