volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing coolant pump and compact bracket > < Parts of cooling system body side
4-cyl. Diesel engine, Mechanics
Removing and installing parts of cooling system
Parts of cooling system engine side
 
N19-0042
  • O ring
    • ◆ Renew
  • 10 Nm
  • Retaining clip
    • ◆ Check securely seated
  • Coolant temperature sender (G62) or temperature sender (G27)
    • ◆ With coolant temperature gauge sender (G2)
    • ◆ For engine control unit
    • ◆ If necessary release pressure in cooling system before removing
    • ◆ Checking G62 or G27:

=> Repair Group 01; Self-diagnosis; Interrogating fault memory

  • To expansion tank
    • ◆  , Item 13
 
N19-0042
  • To heat exchanger
  • Bracket
  • To expansion tank
    • ◆  , Item 14
  • From heat exchanger
  • Coolant pipe
  • Oil cooler
    • ◆ Engine codes AEF, AGD and ASX
    • ◆ Removing and installing
      , Item 12
  • Lower coolant hose
    • ◆ From bottom of radiator
      , Item 7
  • Thermostat housing
 
N19-0042
  • Compact bracket
    • ◆ For coolant pump, coolant thermostat, ribbed belt tensioning roller, alternator and P.A.S. vane pump
    • ◆ Removing and installing
  • 25 Nm
    • ◆ Note tightening sequence
      Page => 19-11 , Fig. 1
  • Ribbed belt
    • ◆ Mark direction of rotation before removing
    • ◆ Check for wear
    • ◆ Do not kink
    • ◆ Removing and installing
      => Page 13-13
  • Pulley
    • ◆ For coolant pump
    • ◆ Removing and installing coolant pump and compact bracket => Page 19-9
 
N19-0042
  • To top of radiator
    • ◆  , Item 9

Removing and installing coolant pump and compact bracket > < Parts of cooling system body side