Output shaft - adjust

Make

Volkswagen

Model

Polo Mk4

Section

5-speed manual gearbox 02R › Gearbox,mechanics,gears,shafts,internal operation › Output shaft - adjust

Clutch and gearboxOutput shaft - adjust

Output shaft - adjust (Determining shim for output shaft)

Special tools and workshop equipment required

t	Clock mounting -VW 387-

t	Final measurement plate -VW 385/17-

t	Pressure disc -VW 512-

t	Threaded pin -3114/2-

t	Pressure pin -VW 407-

t	5 - 50 Nm Torquemeter -VAG 1331-

t	Dial gauge

t  Inner puller -Kukko 21/6- t  Counter-support -KUKKO 22/2- It is necessary to readjust the output shaft when the following components are renewed: t  Transmission to the shaft t  Clutch housing or t  Taper roller bearing Adjustment overview → Chapter. –  Press small taper roller bearing outer race together with a 0.03in thick shim fully into clutch housing → Fig. –  Insert output shaft and tighten nuts for bearing support to 25 Nm, then turn 90° further.

–  Mount dial gauge (3 mm measuring range) and set to “0” with 1 mm preload. –  Move output shaft up and down and note dial gauge reading (example: 0.30 mm).

07 Transmission