volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Engine power electronic adjustment (E-Gas electronic accelerator) components - repair . > < Check fuel flow
Check Fuel pump (pre-supply pump)G6retention valve.
Check Fuel pump (pre-supply pump) -G6-retention valve.
Check conditions
Special tools and workshop equipment required
t  Remote control -VAG 1348/3A-
t  Pressure gauge -VAG 1318-
Checking process
  WARNING
Fuel supply lines are under pressure. Wrap hose connection with cloth prior to loosening. Next, eliminate pressure by disassembling hose carefully.
BAH engine
   
–  Remove the supply hose -1- from the fuel filter inlet and connect it to Adapting set -VAG 1318/17-.
–  Attach the Adapting set -VAG 1318/17- with connector -1- to the Pressure gauge -VAG 1318-.
–  Connect the Pressure gauge -VAG 1318- to the Adapter -VAG 1318/11- and Adapter set -VAG 1318/1-.
–  The end of the Adapting set -VAG 1318/1- should be installed in a 3.0-liter (minimum) graduated container.
BPA/CCRA engines
  N20-0531
–  Remove the supply hose -1- from the fuel filter inlet and connect it to Adapting set -VAG 1318/17-.
–  Attach the Adapting set -VAG 1318/17- with connector -1- to the Pressure gauge -VAG 1318-.
–  Connect the Pressure gauge -VAG 1318- to the Adapter -VAG 1318/11- and Adapter set -VAG 1318/16-.
–  The end of the Adapting set -VAG 1318/16- should be installed in a 3.0-liter (minimum) graduated container.
  Note
To unfasten fuel lines, press the safety key.
Follow procedures below for both engines.
–  Close the valve on the Pressure gauge -VAG 1318- (valve transverse to the flow direction - position -B-) .
–  Activate the Remote control -VAG 1348/3A- in quick consecutive intervals, until reaching a pressure of approx. 3.0 bar for BAH engine and 4.2 bar for BPA/CCRA engines.
  WARNING
The fuel system is kept under pressure, when opening the valve, hold a container in front of the free connection on the pressure meter.
–  Reduce possible excessive pressure by opening the valve carefully.
–  Check the pressure drop on the Pressure gauge -VAG 1318-. After 10 minutes, the pressure must not drop below 2.0 bar.
If the pressure keeps dropping:
–  Check the joints for tightness.
If no irregularities are found in the cables:
–  Fuel pump (pre-supply pump) -G6- - damaged, replace it.
  N20-0471

Engine power electronic adjustment (E-Gas electronic accelerator) components - repair . > < Check fuel flow