Workshop Manuals Factory service & repair Volvo
01 0 Administration02 1 Standard parts, service and maintenance material03 2 Engine with mountings and equipment04 3 Electrical system05 4 Power transmission06 5 Brakes07 6 Suspension and steering08 7 Springs and wheels09 8 Body and interior10 9 Miscellaneous11 Referenced procedures
Volvo 850 Factory Service Manual (1992-1997)05 · 4 Power transmission
05 · Transmission

Introduction

Make
Volvo
Model
800 Series 850 Factory Service Manual
Year
1992–1997
Section
40 General › Design and Function › Introduction
4 Power transmissionIntroduction

Introduction

Design and Function

Applies to: M56

Introduction

The transmission and integral final drive are housed in an aluminium casing. The unique transmission design combines extremely compact dimensions with impressive torque delivery.

The gear shift movements are transmitted to the transmission by two heavy-duty cables that give a light yet smooth and precise feel to the gearshift operation. At the same time vibration and other movement from the transmission is prevented from reaching the gear shift.

The shift lever is held by rubber bushings fixed to the transmission tunnel, giving good sound insulation.

The engine and transmission rest on shock-absorbent mountings on a subframe of hot-dip galvanised steel. This subframe in turn is mounted on the body by four rubber bushings. This effectively helps prevent road noise and vibration being transmitted to the bodywork.

The transmission casing has only one mating flange, with a liquid gasket seal.

The transmission and final drive are highly compact, being just 353 mm long, and weighing 45 kg (not including oil), and with an oil capacity of 2.1 litres. The transmission oil used is of the synthetic type, and should normally never need changing.

Checking the oil level and topping the oil up is normally done via the oil level plug (A). Oil is drained via plug (B).

The shift lever bearings in the transmission casing and external actuator bearings are permanently-lubricated low-friction bearings.

The shift lever mechanism is non-adjustable. If either cable is faulty or damaged, both cables must be changed.

The LH driveshaft is connected to the final drive unit by a circlip, so that special tools are required when dismantling.

Parts & tools for this job For 1992 Volvo 800 Series

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