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Volvo Workshop Service and Repair Manuals

Differential Axle Housing > < Pilot Bearing|Testing and Inspection|Page 8359
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Differential Cover: Technical Service Bulletins
Differential Cover - Resealing

MODEL
200/700-900

GROUP
46

NUMBER
202/7O3

TITLE
RESEALING OF DIFFERENTIAL COVER
2OO/740 1992->
940/965 1992->

MARKET
US and Canada

DATE
April 1992

REFERENCE:
TP 31685/1 (ENGUSH); 2/91; REAR AXLE 
TP 11556/2 (ENGLISH); 3/85; REAR AXLE

Resealing of differential cover on cars with live rear axles

A new differential cover has been introduced on 1992 200/700-900s with a live rear axle. The new cover is identified with the number 1023668
embossed on the cover, as illustrated. The rear axle drain plug is no longer used.

The oil is now drained through the lowermost bolt hole. Liquid sealing compound, p/n 1161059-9, is used to seal the cover to the rear axle housing.

Note:
It is extremely important that liquid sealing compound be used when replacing or resealing the cover.

Do not use a paper gasket (as with the earlier cover). This could cause incorrect clearance between the sensor probe and toothed wheel, causing incorrect
vehicle speed and ABS signals.

Oper. No.

Labor Description

Time Allowance

461942

Differential inspection cover, reseal

0.5 hr.

Differential Axle Housing > < Pilot Bearing|Testing and Inspection|Page 8359