Workshop Manuals Factory service & repair Volvo
01 0 Administration02 1 Standard parts, service and maintenance material03 2 Engine with mountings and equipment04 3 Electrical system05 4 Power transmission06 5 Brakes07 6 Suspension and steering08 7 Springs and wheels09 8 Body and interior10 9 Miscellaneous11 Referenced procedures
Volvo S40 Factory Service Manual (1996-2004)01 · 0 Administration
01 · General

Output signals

Make
Volvo
Model
S40 Factory Service Manual
Year
1996–2004
Section
09 Miscellaneous › Design and Function › Output signals
0 AdministrationOutput signals

Output signals

Design and Function

Applies to: 2000–2004; B4164S2, B4184S10, B4184S2, B4184S3, B4184S9, B4194T2, B4204S2, B4204T2, B4204T2 CVVT, B4204T3, B4204T3 (CA) (US), B4204T4, B4204T5

Output signals

Output signal to

Used for/Remarks

1Engine control module (ECM)—
2SparkplugsIgnition takes place at the same time in cylinders 1, 4, and 2, 3.
3Ignition coilsSeparate coils for cylinders 1/4 and 2/3. New design, coils are located above the sparkplugs for cylinder 3 and 4 and with a cable for 1 and 2, respectively.
4evaporative emission system (EVAP) valveControls the flow from the canister inlet manifold, or to the turbo during the charging phase. The valve is located on the radiator.
5Turbocharger (TC) control valve.Controls the pressure in the wastegate's control valve. The turbo control valve is located on the air filter housing.
6Fuel pumpNo separate pump relay.
7Leakage diagnosis pump (LDP)This pump with pressure sensor is located in the rear of the car, beside the fuel tank.
8InjectorsControlled individually. The fuel is shut off at 6,500 rpm as overspeed protection. Shut-off at engine braking over 1,800 rpm.
9AC compressor relayCut-in/cut-out of AC compressor. Direct control of AC compressor for compensation of high idle rpm.
10air conditioning (A/C) compressor.Activated/deactivated with AC compressor relay.
11Control module immobilizerElectronic immobilizer type 3 based on the challenge-response principle.
12Diagnostic socket (DLC)No direct connection to DLC. Troubleshooting is always done via control module immobilizer. The communication cable between Engine control module (ECM)and Control module immobilizer is used for both diagnostics and immobilizer function.
13Combination instrument

Receives a lot of signals from Engine control module (ECM):

  • injected fuel amount to /trip computer
  • RPM-signal to tachometer and to calculate the engine's driving time for SRL
  • if a certain trouble code is active, then MIL is activated
  • digital signal about the coolant temperature.
14Transmission control module (TCM)

Communication with Transmission Control Module (TCM) takes place via two cables. Signals are based on CAN communication principle. Up to 38 different signals are communicated via this system. Some of the most important are:

  • engine torque
  • engine speed
  • throttle position
  • engine's coolant temperature
  • fuel shut-off
  • trouble codes and use/limp-home values.

From Transmission Control Module (TCM) to Engine control module (ECM):

  • gear lever's position
  • driving mode (E/S/W)
  • brake light switch
  • kick-down switch
  • MIL-request
  • torque reduction (3 levels)
  • trouble codes and use/limp-home values.
15Dynamic stabilizer system (DSA), control moduleCommunication across three cables about engine load, rpm, throttle position, request for torque reduction, and confirmation. Also EMS 2000-system trouble prevention DSA-activation.
16Idle valve (IAC)Idle rpm and limitation of vacuum in inlet manifold during engine braking. No limp-home function.
17CVVTValve for variable camshaft timing on exhaust side. Same principle as for 5-cylinder engines. Only used for ECT below 60 °C.
18Engine cooling fan relay for speed 1Turns on and off cooling fan (FC) with first speed.
19Engine cooling fan relay for speed 2Turns on and off cooling fan (FC) with second speed.
20Engine cooling fanCools the engine's radiator. Two speeds.
21Relay for condenser fanTurns on/off the condenser's fan
22Condenser cooling fanOnly on cars with AC
23System relay

Feeds current to:

  • engine control module (ECM).
  • fuel pump
  • crankcase ventilation's heater
  • Turbocharger (TC) control valve.
  • injectors
  • evaporative emission system (EVAP) valve
  • Ignition coils
  • idle valve (IAC)
  • both heated oxygen sensors (warm-up)
  • mass air flow sensor (MAF)

Parts & tools for this job For 1996 Volvo S40

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