S60 L5-2.4L VIN 64 B5244S6 (2003)
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Position the left template on the upper left corner of the tailgate. See the illustration
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Mark both holes through the template and inside the tailgate using an awl
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Drill the markings at right angles to the surface. Use a 3 mm (1/8") diameter drill bit.
Note! Only drill through the first plastic layer at the hole (1). Use a drill stop. Drill through both layers at the hole (3).
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Repeat the operation on the other side of the tailgate.
Hole enlarging
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Drill the hole (1) at right angles to the surface. Use a 16 mm (5/8") diameter hole saw. Only drill through the first plastic layer. Use a drill stop
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Drill the hole (3). Use a 10 mm (25/64") diameter hole saw at right angles to the surface. Drill through both plastic layers
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Repeat the operation on the other side of the tailgate.
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Check that the roof spoiler aligns in the drilled holes. Ensure that the screws (from the kit) align with the nuts for the roof spoiler
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Adjust the holes, if necessary, using a round file.
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Route the cable (1) through the spoiler. Thread a piece of steel wire or a thin plastic rod into the hole for the cable lead-in starting at the brake
lamp. Tape the terminal pins and cable to the steel wire. Pull out through the hole.
Note! Do not damage the pins.
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Remove the covers (2)
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Install the brake lamp. Use the two screws (3). Tighten to a maximum of 2.5 Nm (2 lbf.ft.). A greater torque may damage the threaded joint
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Reinstall the covers.
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Clean the surfaces where the roof spoiler is to be installed. Use a mixture of 30% windscreen washer fluid and 70% water
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Wipe dry.
Note! To ensure the best results, it is recommended that two people press the roof spoiler onto the tailgate.
Illustration A
