S60 L5-2.4L VIN 64 B5244S6 (2003)
Draining the gearbox fluid
Place a container underneath the gearbox.
Drain the oil. Measure and note the volume of oil. Then tighten the plug. Tighten to 40 Nm.
Remove the cable harness clamp on the control system cover. Disconnect the ground lead from the gearbox. Tie up the cable harness and ground lead.
Disconnect the oil cooler return line from the control system cover.
Disconnect the oil cooler pipe and hose from the gearbox. Move the pipe to one side.
Seal the hole in the gearbox with a plastic plug.
Removing the control system cover
Remove the Torx TX40 screws for the control system cover.
Clean the sealing compound from the threads. Use tap M8 x 1.25.
Remove the cover. Use gasket wedge 999 5477 JOINT WEDGE See: Tools and Equipment/999 5477 Joint Wedge. Carefully tap it in between the
cover and transmission so that the cover's seal flange is not distorted.
Clean the gasket residue from the cover and the gearbox.
Note! Make sure that no debris enters the transmission. Clean the cover thoroughly.
Removing the cable harness
