S60 L5-2.4L VIN 64 B5244S6 (2003)
Note: Ensure that the hose does not twist when the cylinder is installed.
Tighten the master cylinder. Tighten to 25 Nm.
Installing components on the cylinder
Install
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a new lock nut and Torx screw. Tighten to 25 Nm
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the push rod on the clutch pedal. Use the retaining clip.
Note: Ensure that the ball on the cylinder push rod for the pedal position sensor is lowered and is on the correct side of the pedal.
Install the pedal position sensor on the pedal and cylinder. Connect the sensor connector.
Installing the clutch pipe on the cylinder
Use a new O-ring.
Ensure that the retaining clip is correctly located.
Press the pipe into place in the mountings.
Remove the hose clip.
Bleed the clutch
Final check
Check the brake fluid level. Use only Volvo