S60 L5-2.4L VIN 64 B5244S6 (2003)
Clutch Release Bearing: Service and Repair
Throwout bearing, replacing
Note: To remove the transmission, see Transmission. removing.
Removing the clutch cylinder
Remove the rubber seal from the clutch cover.
Move it inwards on the pipe towards the clutch cylinder.
Pull out the locking bracket that locks the quick release connector on the pipe to the junction.
The locking bracket sits on the outside of the clutch cover.
Remove the junction: Install a protective plug in the end of the pipe.
Remove the two screws holding clutch cylinder.
Remove the cylinder.
Clean the mating surfaces in the clutch cover.
Check any leakage from the transmission.
Note: To replace the primary shaft seal, see Seal, primary shaft, replacing.
Checking the clutch slave cylinder and throwout bearing
Clean the clutch cylinder.
Check for signs of wear, play and noise in the throwout bearing. There must be no deep grooves on the flat surface which presses on the clutch.
Check for signs of wear and sealing at the cylinder and protective bellow.
The clutch cylinder and pipe are replaced as complete units.
Installing the clutch cylinder