S60 L5-2.4L VIN 64 B5244S6 (2003)
Use measurements according to Clean and mark up the constant velocity joint.
Position the outer section of the shaft vertically in a vice.
Lubricate the constant velocity joint ball track. Also apply grease in the bottom of the housing.
Use half of the grease in the joint. The rest of the grease will be used in the boot, see Apply grease in the boot.
Hold up the ball holder so that the balls are as high up as possible without falling in towards the middle.
Hold the balls in this position.
Install the inner section of the shaft
Carefully install the inner section of the shaft with the universal joint according to the markings made previously. See Clean and mark up the constant
velocity joint. Press the shaft sections together.
Position the shaft assembly horizontally.
Apply grease in the boot
Secure the inner section of the shaft in a vise.
Note! Take care that the joint does not separate.
Apply the rest of the grease (from the tube) in the boot. Ensure that there is no grease on the mating surfaces between the boot or the drive shaft and the
constant velocity joint. Clean off excess grease with denatured alcohol.
