V70R AWD L5-2.5L Turbo VIN 52 B5254T4 (2004)
Install:
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new gaskets. Lift and install the manifold and turbocharger (TC)
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washers and nuts that hold the manifold to the cylinder head and tighten according to Tightening torque See: Specifications/Mechanical
Specifications/Tightening Torque
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turbo's upper and lower coolant pipes according to Tightening torque See: Specifications/Mechanical Specifications/Tightening Torque
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union screws for the coolant pipes (use new sealing washers). Tighten according to Tightening torque See: Specifications/Mechanical
Specifications/Tightening Torque
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the oil pressure pipe
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the union screw that holds the oil pressure pipe to the turbocharger (use new sealing washers). Do not tighten!
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inner heat deflector plate.
Lubricate the studs on the turbocharger (TC). Use paste 116 1408.
Install the front exhaust pipe onto the turbocharger (TC). Use new nuts. Do not tighten! Install the heat deflector plate over the manifold.
Cleaning
Use emery cloth 951 1024 to clean the shaft journal and mating surface.
Note! Clean in the direction around the shaft journal, not in and out. It is essential that any residue from the emery cloth and any other
impurities are completely removed before the new seal ring is installed.
Installing the rear camshaft seal
Use drift 999 5450 PUNCH See: Tools and Equipment/999 5450 Punch.
Lubricate the surface of the seal that the camshaft rotates against.
Press in the seal until the drift bottoms out.
Note! If there are grooves on the camshaft, the seal can be pressed in a further 2 mm: Reverse the sleeve.