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volvo Workshop Repair Guides


V90 L6-2.9L VIN 96 B6304S (1998)

Sensors and Switches > Sensors and Switches - Instrument Panel > Fuel Gauge Sender > Component Information > Testing and Inspection > Page 511

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Fuel Gauge Sender: Service and Repair

Fuel Level Sensor Replacement

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Remove battery negative lead.

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Remove draining hose on left side, 4-door.

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Fold forward seat back, 5-door.

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Remove carpet and covers in trunk

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Unplug connectors.

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Remove cover over tank gauge unit

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Clean area around unit and hose connections.

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Remove hoses from unit.

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Remove gauge unit and gasket.

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Remove clamps around filler pipe.

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Remove electrical connector. Press out rubber grommet.

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Withdraw lead to gauge unit.

NOTE:  If tank is more than half full, fuel must be drained (Sheet metal tanks).

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Remove nut on gauge unit with special tool: P/N 999 54489.

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Lift out gauge.

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NOTE: Replace nut on tank neck or it may swell, causing nut to be difficult to refit and tank to leak.

Sensors and Switches > Sensors and Switches - Instrument Panel > Fuel Gauge Sender > Component Information > Testing and Inspection > Page 511

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