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volvo Workshop Repair Guides


XC70 L5-2.5L Turbo VIN 59 B5254T2 (2003)

Engine, Cooling and Exhaust > Engine > Seals and Gaskets, Engine > Intake Manifold Gasket > Component Information > Service and Repair > Intake Manifold/Gasket, Replacing > Page 3008

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NOTE:  Ensure that the gasket faces are clean.

Install: 

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a new gasket held in position by the lower screws for the intake manifold. Do not forget the clamp for the fuel line at the screw in the lower row.

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the nipple for the water heated crankcase ventilation

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the intake manifold. Do not forget the crankcase ventilation hose. The hose must be inserted up through the gap between the second and third ducts

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the 3 upper screws. Torque tighten all the screws starting from the center.

Finishing 

Install

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the fuel rail. Press together the quick-release connector. Use new screws.

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injector connectors

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the protective cover over the fuel rail

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the vacuum hoses according to the earlier markings

-

the plastic charge air pipe between the throttle body (TB) and the charge air cooler (CAC)

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the connectors to the throttle body (TB)

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the dip stick in the intake manifold.

Final Check 

Test Drive The Car. Check The Following:

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that there is no fuel leakage

-

that the engine operates normally.

Check that everything is in position. Clean the engine compartment.

Engine, Cooling and Exhaust > Engine > Seals and Gaskets, Engine > Intake Manifold Gasket > Component Information > Service and Repair > Intake Manifold/Gasket, Replacing > Page 3008

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