XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004)
Applies to all models
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Drill out the nine countersink markings in the skid plate. Use an - 8 mm (5/16") diameter drill bit. Drill in the centre of the countersinks.
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If necessary, even off the edges using a small round file.
Applies to all models
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Clean the section of the bumper surface that will be covered by the skid plate.
Illustration A
Note! Two people are required for this operation.
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Align the skid plate at the sides by holding it in position so that it is aligned with the embossing at the exhaust pipe. If the car has a towbar, the
skid plate must be aligned symmetrically with the vertical mounting brackets for the towbar.
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Align the skid plate vertically so that the embossing is at the same level as the embossing on the bumper seen from immediately behind.
Illustration B
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Accurately mark the holes for the screws by pressing through the holes in the skid plate using a pointed tool
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Remove the skid plate. First drill out the holes. Use a - 6 mm (15/64 ") diameter drill bit. Then enlarge the holes using a - 12.5 mm (1/2")
