Volvo Workshop Manuals
XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003)
Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine > Component Information > Service and Repair > Crank Mechanism, Measuring > Page 3109
Install both the snap rings on the piston pin. Check that the snap rings are positioned correctly in the piston. The opening must be vertical.
Warning! The snap ring can easily come off. Wear protective goggles!
Wipe clean around the bearing recess in the connecting rod and the cap.
Note! The bearing shell with a black color coding on the side must be installed in the connecting rod.
Caution! If reusing the bearing shells, they must be installed in the same position as before. Ensure that they are correctly positioned in relation
Installing the pistons in the cylinder bores
Use a cylinder ring compressor.
Note! The arrow on top of the piston must point forwards. Ensure that the classifications correspond!
Carefully press or tap the piston down (using the shaft of a hammer or similar).
Tightening the connecting rod cover
Install the cover. Check that any markings correspond.
1. 20 Nm.
Check that the connecting rod can be moved sideways.
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