XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004): Body and Frame

Also for this vehicle: XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003), XC90 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005), XC90 AWD L6-3.2L VIN 98 B6324S (2007), XC90 AWD V8-4.4L VIN 85 B8444S (2005), XC90 FWD L6-3.2L VIN 95 B6324S5 (2011), XC90 FWD L6-3.2L VIN 96 B6324S2 (2010), XC90 FWD L6-3.2L VIN 98 B6324S (2007), XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004), XC90 Factory Service Manual (2003-2016).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
- Body Control Systems › Body Control Module › Component Information47 pages
  - Locations › Lighting, External and Internal2 3 4 5
  - Service and Repair › Central Electrical Unit Engine Compartment2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…42
- Auxiliary Step / Running Board › System Information › Service and Repair2 3
- Bumper13 pages
  - Front Bumper8 pages
    Front Bumper Cover / Fascia › System Information › Service and Repair2 3 4 5 6
    Front Bumper Reinforcement › System Information › Service and Repair2
  - Rear Bumper › Rear Bumper Cover / Fascia › System Information › Service and Repair2 3 4 5
- Cabin Ventilation Duct › Component Information › Technical Service Bulletins10 pages
  - All Technical Service Bulletins for Cabin Ventilation Duct: › TJ19883 › Aug › 10 › A/C - Snow Enters Blower Fan During Heavy Snowstorm2 3 4 5
  - Customer Interest for Cabin Ventilation Duct: › TJ19883 › Aug › 10 › A/C - Snow Enters Blower Fan During Heavy Snowstorm2 3 4 5
- Cabin Ventilation Grille › Component Information › Technical Service Bulletins23 pages
  - Customer Interest: › TJ19883 › Aug › 10 › A/C - Snow Enters Blower Fan During Heavy Snowstorm2 3 4 5
  - All Technical Service Bulletins: › TJ19883 › Aug › 10 › A/C - Snow Enters Blower Fan During Heavy Snowstorm2 3 4 5
  - All Other Service Bulletins for Cabin Ventilation Grille: › TJ20649 › Jun › 10 › Instruments - BLIS Service Required With Specific DTC's2 3 4 5 6 7 8 9 10 11 12 13
  - All Other Service Bulletins for Cabin Ventilation Grille: › TJ20649 › Jun › 10 › Instruments - BLIS Service Required With Specific DTC's
- Cowl › Cowl Moulding / Trim › System Information › Service and Repair
- Doors, Hood and Trunk193 pages
  - Doors141 pages
    Front Door75 pages
    Front Door Handle8 pages
    Front Door Exterior Handle › System Information › Service and Repair2 3 4 5 6
    Front Door Interior Handle › System Information › Service and Repair › Handle Inner Front Side Door, Replacing2
    Front Door Hinge › System Information › Service and Repair2 3
    Front Door Latch › System Information › Technical Service Bulletins18 pages
    Customer Interest for Front Door Latch: › TNN83-35 › Feb › 05 › Body - Doors are Hard to Close/Fit Poorly2 3 4 5 6 7 8 9
    All Technical Service Bulletins for Front Door Latch: › TNN83-35 › Feb › 05 › Body - Doors are Hard to Close/Fit Poorly2 3 4 5 6 7 8 9
    Front Door Limiter › System Information › Service and Repair2 3
    Front Door Panel › System Information › Service and Repair2 3 4 5 6 7
    Front Door Striker › System Information › Technical Service Bulletins24 pages
    All Technical Service Bulletins for Front Door Striker: › TNN83-35 › Feb › 05 › Body - Doors are Hard to Close/Fit Poorly2 3 4 5 6 7 8 9
    Customer Interest: › TNN83-35 › Feb › 05 › Body - Doors are Hard to Close/Fit Poorly2 3 4 5 6 7 8 9
    All Other Service Bulletins for Front Door Striker: › 3360026 › Apr › 04 › Anti-Theft System - False Alarms in Heavy Rain2 3 4 5 6
    Front Door Weatherstrip › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Technical Service Bulletins for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Front Door Window Glass › System Information › Service and Repair2
    Front Door Window Motor › Component Information › Locations
    Front Door Window Regulator › System Information › Service and Repair2 3
    Rear Door66 pages
    Rear Door Handle5 pages
    Rear Door Exterior Handle › System Information › Service and Repair2 3
    Rear Door Interior Handle › System Information › Service and Repair › Handle Inner Rear Side Door, Replacing2
    Rear Door Latch › System Information › Technical Service Bulletins18 pages
    All Technical Service Bulletins for Rear Door Latch: › TNN83-35 › Feb › 05 › Body - Doors are Hard to Close/Fit Poorly2 3 4 5 6 7 8 9
    Customer Interest for Rear Door Latch: › TNN83-35 › Feb › 05 › Body - Doors are Hard to Close/Fit Poorly2 3 4 5 6 7 8 9
    Rear Door Limiter › System Information › Service and Repair2 3
    Rear Door Panel › System Information › Service and Repair › Panel Rear Side Door, Replacing2 3 4
    Rear Door Striker › System Information › Technical Service Bulletins18 pages
    All Technical Service Bulletins for Rear Door Striker: › TNN83-35 › Feb › 05 › Body - Doors are Hard to Close/Fit Poorly2 3 4 5 6 7 8 9
    Customer Interest for Rear Door Striker: › TNN83-35 › Feb › 05 › Body - Doors are Hard to Close/Fit Poorly2 3 4 5 6 7 8 9
    Rear Door Weatherstrip › Component Information › Technical Service Bulletins11 pages
    Customer Interest: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Technical Service Bulletins: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Other Service Bulletins for Rear Door Weatherstrip: › TJ19883 › Aug › 10 › A/C - Snow Enters Blower Fan During Heavy Snowstorm2 3 4 5
    All Other Service Bulletins for Rear Door Weatherstrip: › TJ19883 › Aug › 10 › A/C - Snow Enters Blower Fan During Heavy Snowstorm
    Rear Door Window Glass › System Information › Service and Repair2 3
    Rear Door Window Motor › Component Information › Locations
    Rear Door Window Regulator › System Information › Service and Repair2 3
  - Fuel Door16 pages
    Fuel Door Release Actuator › Component Information › Locations
    Fuel Door Release Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11 12 13 14 15
  - Hood6 pages
    Hood Latch › Component Information › Service and Repair2 3 4
    Hood Latch Release Cable › Component Information › Service and Repair2
  - Trunk / Liftgate30 pages
    Liftgate Window Glass › Component Information › Service and Repair › Tailgate Windshield, Replacing2 3 4 5
    Trunk / Liftgate Handle › Component Information › Service and Repair › Handle Outer Tailgate Upper, Replacing2 3
    Trunk / Liftgate Interior Trim Panel › Component Information › Service and Repair › Panel, Tailgate, Replacing2
    Trunk / Liftgate Latch › Component Information › Service and Repair2
    Trunk / Liftgate Lock › System Information › Locations2
    Trunk / Liftgate Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11 12 13 14 15
    Trunk / Liftgate Switch › Component Information › Service and Repair
- Exterior Moulding / Trim8 pages
- Fender › Front Fender › System Information › Service and Repair
- Frame152 pages
- Grille › Component Information › Service and Repair2
- Interior Moulding / Trim134 pages
  - Arm Rest › Component Information15 pages
    Technical Service Bulletins7 pages
    Customer Interest: › TJ20362 › Apr › 10 › Interior - Arm Rest Latch/Hinge Squeaking Noises2
    All Technical Service Bulletins: › TJ20362 › Apr › 10 › Interior - Arm Rest Latch/Hinge Squeaking Noises2
    All Other Service Bulletins for Arm Rest:3 pages
    TNN26-06 › Oct › 03 › Fuel System - Charged Air Pipe Splitting2
    TNN26-05 › Sep › 03 › Fuel System - Wooshing Noise On Deceleration
    All Other Service Bulletins for Arm Rest:0 pages
    TNN26-06 › Oct › 03 › Fuel System - Charged Air Pipe Splitting
    TNN26-05 › Sep › 03 › Fuel System - Wooshing Noise On Deceleration
    Service and Repair › Cool Box/Armrest Components, Replacing2 3 4 5 6 7 8
  - Cargo Cover › Component Information8 pages
    Technical Service Bulletins5 pages
    All Technical Service Bulletins: › TNN88-40 › Nov › 05 › Interior - Luggage Cover Squeaks and Rattles
    Customer Interest: › TNN88-40 › Nov › 05 › Interior - Luggage Cover Squeaks and Rattles
    All Other Service Bulletins for Cargo Cover: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Other Service Bulletins for Cargo Cover: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues
    Service and Repair › Cargo Net, Cargo Compartment Floor2 3
  - Carpet › Component Information › Technical Service Bulletins10 pages
    All Technical Service Bulletins: › TJ21703 › Jan › 10 › Interior - Carpet Edge Visible At Front Door Sill2 3 4
    Customer Interest: › TJ21703 › Jan › 10 › Interior - Carpet Edge Visible At Front Door Sill2 3 4
    All Other Service Bulletins for Carpet: › TJ18036 › Jan › 09 › Steering - Intermittent Lack Of Power Steering Assist2
    All Other Service Bulletins for Carpet: › TJ18036 › Jan › 09 › Steering - Intermittent Lack Of Power Steering Assist
  - Console › Component Information › Technical Service Bulletins8 pages
    Customer Interest:3 pages
    TJ20362 › Apr › 10 › Interior - Arm Rest Latch/Hinge Squeaking Noises2
    TNN88-36 › Jul › 05 › Interior - Console Cup Holder Lid Sticking/Binding
    All Technical Service Bulletins:3 pages
    TJ20362 › Apr › 10 › Interior - Arm Rest Latch/Hinge Squeaking Noises2
    TNN88-36 › Jul › 05 › Interior - Console Cup Holder Lid Sticking/Binding
    All Other Service Bulletins for Console: › TNN43-41 › Aug › 03 › A/T - DTC 0053 Stored in TCM2
    All Other Service Bulletins for Console: › TNN43-41 › Aug › 03 › A/T - DTC 0053 Stored in TCM
  - Dashboard / Instrument Panel › Air Bag(s) Arming and Disarming › System Information › Service Precautions › Supplementary Restraint System (SRS)2 3 4 5 6 7 8 9 10 11
  - Drink Holders › Component Information › Technical Service Bulletins15 pages
    All Technical Service Bulletins: › TNN88-36 › Jul › 05 › Interior - Console Cup Holder Lid Sticking/Binding
    Customer Interest: › TNN88-36 › Jul › 05 › Interior - Console Cup Holder Lid Sticking/Binding
    All Other Service Bulletins for Drink Holders: › TJ20649 › Jun › 10 › Instruments - BLIS Service Required With Specific DTC's2 3 4 5 6 7 8 9 10 11 12 13
    All Other Service Bulletins for Drink Holders: › TJ20649 › Jun › 10 › Instruments - BLIS Service Required With Specific DTC's
  - Glove Compartment › Glove Compartment Lock Cylinder › Component Information › Service and Repair2
  - Headliner › Component Information › Service and Repair2 3
  - Rear Shelf › Component Information › Service and Repair
  - Scuff Plate › Component Information13 pages
    Technical Service Bulletins9 pages
    All Technical Service Bulletins: › TJ21703 › Jan › 10 › Interior - Carpet Edge Visible At Front Door Sill2 3 4
    Customer Interest: › TJ21703 › Jan › 10 › Interior - Carpet Edge Visible At Front Door Sill2 3 4
    All Other Service Bulletins for Scuff Plate: › TNN77-11 › Jan › 05 › Drivetrain/Wheels - Wheel Bolts Corroding
    All Other Service Bulletins for Scuff Plate: › TNN77-11 › Jan › 05 › Drivetrain/Wheels - Wheel Bolts Corroding
    Service and Repair › Front Door Sill Trim Panel2 3 4
  - Sun Visor › Component Information › Service and Repair
  - Trim Panel › Component Information › Service and Repair › Cargo Compartment Net2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…45
  - Utility Storage Compartment › Component Information › Service and Repair2
- Locks40 pages
- Mirrors4 pages
  - Power Mirror Control Module › Component Information › Service and Repair2
  - Power Mirror Switch › Component Information › Locations › Heated Rear Window/door Mirror Switch2
- Paint, Striping and Decals › Paint › System Information15 pages
- Relays and Modules - Body and Frame65 pages
- Roof and Associated Components43 pages
- Seats377 pages
  - Child Seat › Component Information54 pages
    Locations
    Service and Repair › Activity Bag2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…53
  - Head Rest › Component Information › Service and Repair › Other Upholstery2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
  - Power Seat Control Module › Component Information › Locations › Power Driver Seat Module PSM2
  - Power Seat Motor › Component Information13 pages
    Locations › Passenger Seat Motor, Backrest Angle2 3 4 5 6
    Service and Repair › Electric Motor Cushion, Replacing2 3 4 5 6 7
  - Seat Back › Component Information › Service and Repair › Front Seat, Driver's Seat, Front Seat2 3 4 5 6 7 8 9
  - Seat Bottom › Seat Bottom Frame › Component Information › Technical Service Bulletins15 pages
    Customer Interest: › TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    All Technical Service Bulletins: › TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    All Other Service Bulletins for Seat Bottom Frame: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Other Service Bulletins for Seat Bottom Frame: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose
  - Seat Cover › Component Information › Service and Repair › Front Seat, Driver's Seat, Front Seat2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…36
  - Seat Cushion › Component Information › Service and Repair › Cushion2 3 4 5
  - Seat Heater › Component Information197 pages
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…183
    Testing and Inspection › Checking the Seat Temperature2 3 4 5 6 7 8 9 10 11 12 13 14
  - Seat Heater Control Module › Component Information › Service and Repair
  - Seat Heater Relay › Component Information › Service and Repair2
  - Seat Heater Sensor › Component Information › Locations
  - Seat Heater Switch › Component Information › Locations
  - Seat Latch › Component Information › Locations2 3
  - Seat Track › Component Information › Technical Service Bulletins16 pages
    All Technical Service Bulletins for Seat Track:8 pages
    TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    TNN85-25 › Dec › 04 › Interior - Front Seat Slide Rail Adjustment2
    Customer Interest: › TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    All Other Service Bulletins for Seat Track: › TNN85-25 › Dec › 04 › Interior - Front Seat Slide Rail Adjustment2
- Sensors and Switches - Body and Frame14 pages
- Spare Tire Carrier › Component Information › Service and Repair2 3 4
- Spoilers, Flaps, and Air Dams › Mud Flap › Component Information › Service and Repair › Mud Guards, Front2 3 4 5 6
- Tailgate13 pages
  - Tailgate Hinge › Component Information › Technical Service Bulletins8 pages
    All Technical Service Bulletins for Tailgate Hinge: › TNN83-36 › Feb › 05 › Body - Rattles From Lower Tailgate Area2 3 4
    Customer Interest for Tailgate Hinge: › TNN83-36 › Feb › 05 › Body - Rattles From Lower Tailgate Area2 3 4
  - Tailgate Latch › Component Information › Technical Service Bulletins5 pages
    Customer Interest: › TNN83-33 › Nov › 03 › Body - Unable to Open Upper Tailgate2
    All Technical Service Bulletins: › TNN83-33 › Nov › 03 › Body - Unable to Open Upper Tailgate2
    All Other Service Bulletins for Tailgate Latch: › TNN77-11 › Jan › 05 › Drivetrain/Wheels - Wheel Bolts Corroding
    All Other Service Bulletins for Tailgate Latch: › TNN77-11 › Jan › 05 › Drivetrain/Wheels - Wheel Bolts Corroding
- Unibody › Cowl › Cowl Moulding / Trim › System Information › Service and Repair
- Weatherstrip12 pages
  - Front Door Weatherstrip › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Technical Service Bulletins for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
  - Rear Door Weatherstrip › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Rear Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Technical Service Bulletins for Rear Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections