volvo Workshop Repair Guides

Volvo Workshop Manuals

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Use puller 999 5304 SEPARATOR See: Tools and Equipment/999 5304 Separator and two 50 mm M10 screws with washers.
Pull off the timing gear pulley.

Caution! The crankshaft must not rotate.

Removing the belt tensioner and idler pulley

Remove the belt tensioner and idler pulley.
Check the rolling surface and the bearings.
Check for any noise. Check for any play in the bearings.
Check that the rolling surfaces are smooth and clean.

Removing oil pump

Remove

-

the fuel pressure pipe

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the belt guard from the oil pump

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the four oil pump screws.

Carefully work the oil pump out. Use a groove-cut chisel with stop lugs.
Carefully draw the oil pump past the end of the crankshaft.
Carefully clean the gasket face and mating surfaces.

Checking the oil pump

Maintenance > Timing Belt > Component Information > Service and Repair > Removal and Replacement > Page 2731

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