Audi Workshop Service and Repair Manuals

Removing and installing sliding/tilting sunroof frame Special tools and workshop equipment required

t  Electric cutter -V.A.G 1561A-

t  Blade (L-shaped, 25.4 mm) -V.A.G 1561/22-

t  Double cartridge gun -VAS 5237- Materials

t  2-component window adhesive -DA 004 600 A2- → Remark

t  1-component window adhesive -DH 009 100 03- → Remark

1)	Note minimum drying time → Anchor

2)	To process this material use double cartridge gun -VAS 5237-.

3)	Miniature 110 ml cartridge for sealing and/or for use when the 400 ml double cartridge is not sufficient.

Removing –  Glass panel removed –  Front trim panel removed. –  Unplug electrical connectors for sliding/tilting sunroof. –  Headliner removed → Rep. gr.70.

–  Remove bolts -3- from inside of vehicle.

–  To remove, adhesive -1- between sunroof frame -2- and body must be cut through.

–  Insert electric cutter -V.A.G 1561A- and blade (L-shaped, 25.4 mm) -V.A.G 1561/22- between body and frame at rear and cut out adhesive on both sides towards front.

–  Cut out sunroof frame between windscreen and body, as shown. –  Also cut out sunroof frame at rear.

–  Working from inside of vehicle, cut through adhesive bead between sunroof frame and body, as shown. Installing –  Before applying adhesive, glass panel must be installed. –  Sliding/tilting sunroof frame is centred at front with glass panel. –  At the rear it is centred via a centring pin in the centre of the vehicle → Anchor. –  Clean bonding surface all around with cleaning solution -D 009 401 04-.

–  Apply glass/paint primer -D 009 200 02- as described below. –  Start application with fully soaked felt. –  Apply glass/paint primer with applicator evenly onto roof frame in one movement, as shown. l  Primer width approx. 20 mm l  Apply glass/paint primer centrally in relation to adhesive bead. l  Flash-off time: 10 minutes   Caution The sliding/tilting sunroof frame must be fitted within 10 minutes after applying the adhesive; otherwise the adhesive properties of the adhesive sealant will be impaired.

Dimensions for applying adhesive: 1 -  Adhesive bead 2 -  Glass/paint primer 3 -  Sliding/tilting sunroof frame l  Dimension -a- = 8 mm l  Dimension -b- = 12 mm l  Dimension -c- = is determined by embossing on sunroof frame.

–  Apply full surface of nozzle -2- to frame. l  Direction of application -arrow- for adhesive bead -1-.

–  Insert sliding/tilting sunroof frame with adhesive bead -1- in roof opening. –  Frame -3- is centred at rear of roof -2- with help of centring pin -arrow-. –  –  Tighten bolts -4- to specified torque → Item; observe tightening sequence. Minimum drying time   WARNING t  For safety reasons, only use non-conductive 2-component adhesive with the designations listed below when installing the sliding/tilting sunroof. t  You must NOT drive the vehicle until the minimum drying time has elapsed, as the vehicle is otherwise not safe to drive.

	Adhesive sealant	Minimum drying time (in hours)
Sliding/tilting sunroof frame	2-component window glass adhesive -DA 004 600 A2-	3