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Crankshaft Front Seal > < Intake Manifold

C-MAX 2003.75 (06.2003-)

Engine - 1.6L Duratec-16V (Sigma) - Valve Cover C-MAX 2003.75 (06/2003-)
In-vehicle Repair

Materials
Name
Specification
Silicone grease
ESE-M1C171-AA 

Removal

WARNING:
WARNING:Do not smoke or use any kind of naked flame when working on or near any fuel-related components. Highly flammable vapors are always present and may ignite. Failure to observe this instruction can lead to injury.
  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

  1. Detach the crankcase ventilation hose.

  1. Disconnect the camshaft position (CMP) sensor multiplug.

  1. Detach the spark plug connectors and unclip the cables from the cylinder head cover.

  1. Remove the cylinder head cover.

Installation

All vehicles
  1. NOTE:
    NOTE:Install a cylinder head cover gasket, if required
    Install the cylinder head cover.
    • Tighten the bolts in the sequence shown, in three stages.
    • Stage 1: Screw in bolt 1 by three to four turns.
    • Stage 2: Tighten bolts 1 to 13 to 3 Nm.
    • Stage 3: Tighten bolts 1 to 13 to 9 Nm.

  1. CAUTION:
    CAUTION:In order to prevent damage to the spark plug connector seal, coat the seal with silicone grease before attaching.
    Attach the spark plug connectors and clip the cables to the cylinder head cover.

  1. Connect the camshaft position (CMP) sensor multiplug.

  1. Attach the positive crankcase ventilation hose.
  1. Connect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
Vehicles with front and rear power windows
  1. Initialize the window winder motors. For additional information, refer to Section  501-11 Glass, Frames and Mechanisms.

Crankshaft Front Seal > < Intake Manifold