ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Clutch and Clutch Field Coil - Vehicles Built Up To: 08-2005 1.6L Duratorq-TDCi (DV) Diesel-2.0L Duratorq-TDCi (DW) Diesel > < Air Conditioning (A-C) Compressor - 2.0L Duratorq-TDCi (DW) Diesel
Air Conditioning - Clutch and Clutch Field Coil C-MAX 2003.75 (06/2003-)
Removal and Installation

Removal

  1. Remove the A/C compressor. For additional information, refer to: (412-03 )
    Kompressor - Klimaanlage - 1.6L Duratec-16V (Sigma) (Removal and Installation),
    Kompressor - Klimaanlage - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (Removal and Installation),
    Kompressor - Klimaanlage - 1.6L Duratorq-TDCi (DV) Diesel (Removal and Installation),
    Kompressor - Klimaanlage - 1.8L Duratorq-TDCi (Lynx) Diesel (Removal and Installation),
    Kompressor - Klimaanlage - 2.0L Duratorq-TDCi (DW) Diesel (Removal and Installation).

  1. Remove the A/C clutch drive plate.

  1. NOTE:
    NOTE:If necessary, remove a seized A/C compressor pulley using a suitable remover.
    Remove the A/C compressor pulley.
    • Remove the distance washers.
    • Discard the pulley snap ring.

  1. Remove the clutch field coil snap ring.

  1. NOTE:
    NOTE:Mark the installed position of the A/C compressor clutch electrical connector in relation to the compressor housing.
    Remove the clutch field coil.

Installation

CAUTION:
CAUTION:Do not tilt the clutch field coil when installing in the A/C compressor.
NOTE:
NOTE:Installed position of the A/C compressor clutch electrical connector in relation to the compressor housing.
NOTE:
NOTE:Install a new A/C compressor pulley snap ring.
  1. Install the components in the reverse order.
  1. Check the gap of the A/C clutch.
    For additional information, refer to: Luftspalt - Kompressorkupplung - Klimaanlage einstellen (412-00, General Procedures).

Clutch and Clutch Field Coil - Vehicles Built Up To: 08-2005 1.6L Duratorq-TDCi (DV) Diesel-2.0L Duratorq-TDCi (DW) Diesel > < Air Conditioning (A-C) Compressor - 2.0L Duratorq-TDCi (DW) Diesel