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Transaxle Case > < Low One-Way Clutch Assembly

Mondeo 2001 (10.2000-02.2007)

Automatic Transmission/Transaxle - Vehicles With: 4-Speed Automatic Transmission (CD4E) - Main Control Valve Body Mondeo 2001 (10/2000-02/2007)
Disassembly and Assembly of Subassemblies

Special Tool(s)

Alignment Pins, Valve Body

307-299 (17-054)
Materials
Name
Specification
Automatic transmission fluid
ESP-M2C166-H 

Disassembly
  1. Remove the manual valve.

  1. CAUTION:
    CAUTION:Do not attempt to remove the solenoid valve body wiring cover.
    Remove the two solenoid valve body retaining bolts and remove the solenoid valve body.

  1. Remove and discard the solenoid valve body gasket.

  1. Remove the three pressure tap plate retaining bolts and the pressure tap plate.

  1. Remove and discard the pressure plate tap gasket.

  1. Remove the control valve body-to-transfer plate retaining bolts, and remove the manual valve detent spring assembly.

  1. Remove the accumulator body-to-transfer plate retaining bolts.

  1. Separate the accumulator body from the main control valve body.
    1. Remove the accumulator body assembly.
    1. Remove and discard the accumulator body separator gasket.
    1. Remove the accumulator body separator plate.
    1. Remove and discard the accumulator body separator gasket.
    1. Remove the main control valve body.

  1. Separate the transfer plate from the main control valve body.
    1. Remove the main control valve body.
    1. Remove and discard the valve body separator plate gasket.
    1. Remove the valve body separator plate.
    1. Remove and discard the valve body separator plate gasket.
    1. Remove the transfer plate.

  1. Remove the intermediate and overdrive accumulator valve plug.
    1. Remove the accumulator valve plug retaining plate.
    1. Remove the accumulator valve plug.

  1. Remove and discard the intermediate and overdrive accumulator plug seal.
  1. CAUTION:
    CAUTION:Remove, note location and clean one valve at a time to avoid incorrect installation.
    As necessary, disassemble the parts of the accumulator body and main control valve body assemblies.
    • Coat the components as quickly as possible with automatic transmission fluid and reassemble them to prevent damage or incorrect installation.

Assembly
  1. WARNING:
    WARNING:Wear protective safety goggles when cleaning components with compressed air.
    CAUTION:
    CAUTION:If the valve sticks in its bore and cannot be freed, install a new main control valve body.
    NOTE:
    NOTE:Clean the main control valve body and accumulator body assembly of the main control in cleaning solvent. Blow dry with moisture-free regulated compressed air. The solenoid valve body should not be cleaned in cleaning solvent. It may be blown clean with compressed air or wiped clean with a lint-free cloth.
    Install a new intermediate and overdrive accumulator plug seal and coat with petroleum jelly.

  1. CAUTION:
    CAUTION:Do not install the intermediate and overdrive accumulator valve plug and seal too far into the bore and damage the seal. Only push the intermediate and overdrive accumulator valve plug until it is flush with the accumulator body assembly.
    Install the intermediate and overdrive accumulator plug assembly.
    1. Install the accumulator valve plug.
    1. Install the accumulator valve plug retaining plate.

  1. Install the special tool.

  1. Using the special tool, install the valve body separator plate gaskets and valve body separator plate.
    1. Install a new valve body separator plate gasket.
    1. Install the valve body separator plate.
    1. Install a new valve body separator plate gasket.

  1. Using the special tool, install the main control valve body.

  1. Using the special tool, install the accumulator body separator plate and gaskets.
    1. Install a new accumulator body separator plate gasket.
    1. Install the accumulator body separator plate.
    1. Install a new accumulator body separator plate gasket.

  1. Using the special tool, install the accumulator body assembly.

  1. Install the accumulator body transfer plate retaining bolts.
    • Tighten the centre bolt first.

  1. Install the main control valve body to transfer plate retaining bolts.
    1. Install the manual valve detent spring.
    1. Install the control valve body to transfer plate bolts.
    • Tighten with the centre bolt first.

  1. Install a new pressure tap plate gasket.

  1. Install the pressure tap plate and retaining bolts.

  1. NOTE:
    NOTE:Match the solenoid valve body gasket to passages.
    Install the solenoid valve body.
    1. Install the solenoid valve body gasket.
    1. Install the solenoid valve body.
    1. Install the two solenoid valve body retaining bolts.
    • Remove the special tool.

  1. Install the manual valve.

Transaxle Case > < Low One-Way Clutch Assembly