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Torque Converter One-Way Clutch Check > < Pump Assembly

Mondeo 2001 (10.2000-02.2007)

Automatic Transmission/Transaxle - Vehicles With: 4-Speed Automatic Transmission (CD4E) - Reverse Clutch Mondeo 2001 (10/2000-02/2007)
Disassembly and Assembly of Subassemblies

Special Tool(s)

Compressor, Clutch Spring

307-015 (17-058)

Protector, Piston Seal

307-281(17-060-02)
Materials
Name
Specification
Automatic Transmission Fluid
ESP-M2C166-H 

 
Item
Part Number
Description
1
-
Reverse clutch hub retaining ring
2
-
Reverse clutch hub
3
-
Reverse clutch pressure plate retaining ring
4
-
Reverse clutch pressure plate
5
-
Reverse clutch internal spline clutch plates (friction)
6
-
Reverse clutch external spline clutch plates (steel)
7
-
Retaining ring
8
-
Reverse clutch return spring assembly
9
-
Reverse clutch piston assembly
10
-
Reverse clutch drum assembly

Disassembly
  1. Remove the reverse clutch pressure plate retaining ring.

  1. Remove the reverse clutch plates.
    1. Remove the pressure plate.
    1. Remove the friction plates.
    1. Remove the steel plates.
    • Inspect for damage or wear.

  1. WARNING:
    WARNING:Use caution when releasing the tool pressure on the clutch piston return springs. Failure to follow this instruction may result in personal injury.
    CAUTION:
    CAUTION:Do not fully compress the reverse clutch return spring.
    Remove the reverse clutch spring retaining ring.
    • Using the special tool, compress the reverse clutch return spring.

  1. Remove the reverse clutch return spring assembly.

  1. Remove and discard the reverse clutch piston assembly with its integral seals.
  1. WARNING:
    WARNING:Wear protective safety goggles when cleaning components with compressed air.
    NOTE:
    NOTE:Do not clean the clutch plates in a vapor degreaser or with any other type of detergent solution.
    Clean all parts thoroughly in a clean solvent and blow dry with moisture-free regulated compressed air.
    • Clean the friction plates with a lint-free cloth.
  1. Inspect the parts for damage and wear:
    • Inspect the clutch plates.
    • Inspect the piston and seals.
    • Inspect the bushings.
    • Inspect the check ball in drum.
    • Inspect the drum outer surface band contact area.
    • Inspect the piston bore.

Assembly

  1. Soak the internal spline clutch plates in clean automatic transmission fluid for 15 minutes before assembly.

  1. Using the special tool, install the new reverse clutch piston assembly with integral seals.

  1. Install the reverse clutch return spring assembly.

  1. WARNING:
    WARNING:Use caution when releasing the tool pressure on the clutch piston return springs. Failure to follow this instruction may result in personal injury.
    CAUTION:
    CAUTION:Do not fully compress the reverse clutch return spring.
    Install the reverse clutch retaining ring.
    • Using the special tool, compress the reverse clutch return spring.

  1. Install the reverse clutches.
    1. Install the steel plates.
    1. Install the friction plates.
    1. Install the pressure plate.

  1. NOTE:
    NOTE:The retaining rings are available in various thicknesses.
    Install the reverse clutch pressure plate retaining ring (selective fit).

  1. Measure the clearance between the reverse clutch pressure plate and the reverse clutch pressure plate retaining ring with a feeler gauge.
    • Repeat the measurement on the opposite side.
    • Average the two measurements to calculate the clearance.
    • If the clearance is not within the specifications, select and install the correct thickness retaining ring to obtain the specified clearance.
    • Retaining ring sizes:

        • 1. 1.39 - 1.49 mm

        2. 1.53 - 1.63 mm

        3. 1.68 - 1.78 mm

Torque Converter One-Way Clutch Check > < Pump Assembly