Discovery II
PANEL REPAIRS
REPAIRS 77-2-29
Refit
1. Models with A/C: Fit A/C pipes and recharge
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.
2. Fit harness to valance.
3. Fit brake pipes to valance.
4. Fit ABS modulator.
BRAKES, REPAIRS, Modulator unit
5. Fit PAS/ACE reservoir, refill fluids to correct
ADJUSTMENTS, ACE hydraulic system
bleeding.
LUBRICANTS AND SEALANTS, Fluids.
6. Fit air filter assembly.
V8, REPAIRS, Air cleaner assembly.
Td5, REPAIRS, Air filter assembly.
7. Fit front wing.
8. Connect leads/multiplug to alternator.
9. Connect battery leads, negative lead last.
Valance upper assembly - RH
In this procedure, the front wing and the valance
outer reinforcement are replaced in conjunction with
the RH valance upper assembly.
Remove
1. Disconnect both battery leads, negative lead
first.
2. Disconnect leads/multiplug from alternator.
3. Remove front wing.
4. Remove battery.
5. Remove battery tray.
6. Remove fuse box.
7. Release expansion tank from fixings and
position aside.
8. Release harness from valance and position
aside.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
M77 1692A
M77 1750
