Discovery II
PANEL REPAIRS
77-2-34 REPAIRS
Front valance assembly - LH
Remove
1. Disconnect both battery leads, negative lead
first.
2. Disconnect leads/multiplug from alternator.
3. Remove front bulkhead assembly.
4. Remove ABS modulator unit.
BRAKES, REPAIRS, Modulator unit
5. LHD models: Remove brake servo.
BRAKES, REPAIRS, Servo - brake.
6. Remove brake pipes from valance assembly.
7. Remove PAS/ACE reservoir.
8. Models with A/C: Remove A/C pipes from
valance assembly.
9. Remove wiring harness from valance
assembly.
10. Remove LH front road wheel.
11. Remove LH front mud flap.
12. Remove insulation pad from engine bulkhead.
13. Remove windscreen side finisher.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit windscreen side finisher.
2. Fit insulation pad to engine bulkhead.
3. Fit front mud flap.
4. Fit road wheel and tighten nuts to 140 Nm (103
lbf.ft).
5. Fit wiring harness to valance assembly.
6. Models with A/C: Fit A/C pipes to valance
assembly.
7. Fit PAS/ACE reservoir.
8. Fit brake pipes to valance assembly.
9. LHD models: Fit brake servo.
BRAKES, REPAIRS, Servo - brake.
10. Fit ABS modulator unit.
BRAKES, REPAIRS, Modulator unit
11. Fit front bulkhead assembly.
12. Connect leads/multiplug to alternator.
13. Connect battery leads, negative lead last.
M77 1742
