L322 Range Rover Service Procedures
PANEL REPAIRS
REPAIRS
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Valance inner closing panel
This panel is changed in conjunction with the valance
outer.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Remove valance outer.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
2. Connect alternator.
3. Connect battery earth lead.
Valance inner assembly
The valance inner assembly is changed in
conjunction with the valance outer extension,
valance outer and the valance inner closing panel.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Remove valance outer.
4. Remove underbelly panel.
5. Remove front bumper assembly.
6. Remove front armature.
7. Remove radiator.
8. LH side: Remove radiator expansion tank.
9. Recover refrigerant from A/C system.
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
NOTE: Receiver drier need only be changed
under the following circumstances. There is dirt
in the refrigerant circuit ( e.g. compressor
seizure ). The system is leaking and refrigerant
has been lost to atmosphere. Refrigerant
circuit has been open more than 24 hours due
to repair.
10. Remove A/C pipes from sidemember.
11. RH side: Remove gearbox fluid cooler.
5L40-E, REPAIRS, Gearbox fluid cooler.
12. Diesel models: Release and remove
intercooler pipes.
13. Diesel models: Remove FBH.
14. Diesel models: Remove FBH fuel pump.
15. Remove air intake plenum.
16. Remove windscreen lower finisher.
17. Remove brake servo.
