3.5, 3.9 & 4.2 V8 Engine Overhaul Manual - 2nd Edition - Eng
- 3.5, 3.9 & 4.2 V8 Engine Overhaul Manual - 2nd Edition
- 3.5, 3.9 & 4.2 V8 Engine Overhaul Manual - 2nd Edition|Page 3
- 3.5, 3.9 & 4.2 V8 Engine Overhaul Manual - 2nd Edition|Page 4
- 3.5, 3.9 & 4.2 V8 Engine Overhaul Manual - 2nd Edition|Page 5
- INFORMATION
- INTRODUCTION
- REPAIRS AND REPLACEMENTS
- SPECIFICATION
- SPECIFICATION|Page 10
- SPECIFICATION|Page 11
- GENERAL DATA
- TORQUE WRENCH SETTINGS
- SERVICE TOOLS
- DESCRIPTION AND OPERATION
- OVERHAUL
- ROCKER SHAFTS
- Rocker shafts - remove
- Rocker shafts - dismantling
- Inspecting components
- Rocker shafts - assembling
- Rocker shafts - refit
- CYLINDER HEAD
- Cylinder head - remove
- Valves and springs - remove
- Cylinder head - inspection
- Valves, valve springs and guides - inspection
- Valves, valve springs and guides - inspection|Page 48
- Valves, valve springs and guides - inspection|Page 49
- Valve guides - renew
- Valve seat inserts - inspection
- Valve seat inserts - renew
- Valve seats and seat inserts - refacing
- Valves - lapping-in
- Engines fitted with secondary air injection (SAI)
- Valves and springs - refit
- Cylinder head - refit
- TIMING CHAIN AND GEARS
- Distributor - if fitted - remove
- Sump - remove
- Timing cover - remove - engine numbers without suffix B
- Timing cover - remove - engine numbers with suffix B
- Timing gears - remove
- Timing chain and gears - inspection
- Timing gears - refit
- Timing gears - refit|Page 66
- Timing cover - refit - engine numbers without suffix B
- Timing cover - refit - engine numbers with suffix B
- Timing cover - refit - engine numbers with suffix B|Page 69
- Sump - refit
- Distributor - if fitted - refit
- OIL COOLER ADAPTER - ENGINE NUMBERS WITHOUT SUFFIX B
- Oil cooler adapter - remove
- Oil cooler adapter - refit
- OIL PUMP - ENGINE NUMBERS WITHOUT SUFFIX B
- Oil pump - remove
- Oil pump - inspection
- Oil pump - refit
- OIL PUMP - ENGINE NUMBERS WITH SUFFIX B
- Oil pump - remove
- Oil pressure by-pass valve - remove
- Oil pressure relief valve - remove
- Oil pump - inspection
- Oil pressure by-pass valve - inspection
- Oil pressure relief valve - inspection
- Oil pump - refit
- Oil pressure by-pass valve - refit
- Oil pressure relief valve - refit
- CAMSHAFT AND TAPPETS
- Camshaft end-float - check
- Camshaft and tappets - remove
- Camshaft and tappets - inspection
- Camshaft and tappets - refit
- PISTONS, CONNECTING RODS, PISTON RINGS AND CYLINDER BORES
- Pistons and connecting rods - remove
- Piston rings - remove
- Piston rings - inspection
- Pistons - remove
- Pistons and connecting rods - inspection
- Gudgeon pins - inspection
- Cylinder liner bore - inspection
- Pistons - refit
- Piston to cylinder bore clearance - checking
- Pistons and connecting rods - refit
- FLYWHEEL AND STARTER RING GEAR
- Flywheel - remove
- Flywheel and starter ring gear - inspection
- Starter ring gear - renew
- Flywheel - refit
- DRIVE PLATE AND RING GEAR ASSEMBLY
- Drive plate and ring gear assembly - remove
- Drive plate and ring gear - inspection
- Drive plate and ring gear assembly - check setting height
- Drive plate and ring gear assembly - refit
- CRANKSHAFT, MAIN AND BIG-END BEARINGS
- Big-end bearings - remove
- Big-end bearings - refit
- Crankshaft - remove
- Crankshaft - inspection
- Crankshaft - inspection|Page 120
- Crankshaft spigot bearing - renew
- Crankshaft - refit
- Crankshaft - refit|Page 123
- Crankshaft end - float - check
