Power transmissionGearbox: Removing and installing
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| With the ignition switched off, disconnect the battery earth strap. |
Note! | For vehicles fitted with a coded radio, first check the anti-theft code. |
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| Press the clutch to the floor several times. |
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| Remove the clutch cable from its location on the clutch release lever: Clutch cables with automatic adjustment → Chapter. Clutch cables without automatic adjustment (steering wheel on the right) → Chapter. |
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| Disconnect the speedometer sender connector -arrow-. |
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| Separate the connector with its bracket, from the cluch housing, at the front. |
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| Unbolt the cable and connector bracket from the gearbox -arrow 2-. |
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| Separate the reversing light connector -arrow 1-. |
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| Unbolt the earth cable from the engine to gearbox bolt. |
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| Remove the cable guide from its gearbox fittings. |
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| Remove the upper bolts that secure the engine to the gearbox. |
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| Remove the drive shafts from the gearbox flanges using the correct spanner from tool Kit XZN -U-40020-. |
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| Turn steering towards the left completely. |
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| Hold the left-hand driveshaft as high as possible and secure it conveniently, taking care not to damage it. |
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| Remove the counter-hold bracket -arrow- from the subframe. |
| Vehicles with a diesel engine |
| Continued for all vehicles |
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| Remove the counter-support bolt -arrow- and remove the support. |
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| Remove the control cable -arrow 1- and the selector cable -arrow 2-. |
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| Unbolt the selector rod with ball joint from the control finger -arrow 3-. |
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| Remove the control finger by loosening the bolt -arrow 4-. |
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| Unbolt the selector rod bracket from the gearbox -arrows-. |
| A - | long socket spanner, e/c 13 mm |
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| Remove the flywheel cover plate. |
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| Removing the cable guide bracket -arrow-. |
Note! | In diesel-powered vehicles, the starter motor is located at the front of the gearbox casing. |
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| Fit the bracket -U-30025E-. |
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| Pretension the engine assembly slightly by means of the support device spindles. |
Note! | Remove all cable brackets, cables and hoses that could interfere with the fitting of the support tool. |
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| Remove the two hexagon bolts -arrows- from the left gearbox console. |
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| Carefully tilt the engine to the left. To do this, lower the left-hand spindle of support device -U-30025E- slightly. |
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| Fit tool -T20145- together with tool -T20138- onto jack -SAT 1040-. |
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| Place the jack below the gearbox, and secure tool -T20138- to the gearbox, in such a way that it is secure -arrows-. |
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| Remove the lower gearbox bolts. |
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| Release the gearbox from the dowel pegs and lower it carefully. |
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01 Transmission
