Astra J
Radiator Replacement (Diesel, and LLU, LUJ with MT)Removal Procedure
|
1. | Remove the charge air cooler. Refer to Charge Air Cooler Replacement . |
2. | Drain the cooling system. Refer to Cooling System Draining and Filling . |
3. | For vehicles with automatic transmission: Disconnect the automatic transmission fluid pipes from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection . |
4. | Disconnect the radiator outlet hose and the radiator inlet hose from the radiator. Refer to Radiator Outlet Hose Replacement and Radiator Inlet Hose Replacement . |
5. | Unclip the engine coolant fan shroud from the radiator. |
6. | Remove the 2 radiator upper bracket bolts (1) and the 2 radiator upper brackets (2). |
7. | Remove the radiator (1) from the 2 lower brackets (2). |
8. | Use care and rotate the radiator in order to gain more access for the removal. |
9. | Use care and lift the radiator up and away from the vehicle. |
Installation Procedure
1. | Use care and install the radiator (1). |
2. | Use care and rotate the radiator in order to get more access for the installation. |
3. | Install the radiator (1) to the 2 lower brackets (2). |
4. | Install the 2 radiator upper brackets (2). |
Caution: Refer to Fastener Caution . |
5. | Install the 2 radiator upper bracket bolts (1) and tighten to 22 N·m (16 lb ft) . |
6. | Clip the engine coolant fan shroud to the radiator. |
7. | Connect the radiator outlet hose and the radiator inlet hose to the radiator. Refer to Radiator Outlet Hose Replacement and Radiator Inlet Hose Replacement . |
8. | For vehicles with automatic transmission: Connect the automatic transmission fluid pipes to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection . |
9. | Fill and bleed the cooling system. Refer to Cooling System Draining and Filling . |
10. | Install the charge air cooler. Refer to Charge Air Cooler Replacement . |