vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Clutch Actuator Cylinder Front Pipe Replacement - Left Hand Drive - F40 MYJ > < Clutch Master Cylinder Replacement - Left Hand Drive

Clutch Master Cylinder Replacement (Right Hand Drive)

Removal Procedure

1. Place basin underneath.
2. Extract as much brake fluid out of brake fluid reservoir as possible.

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3. Remove clutch master cylinder reservoir hose (1) from clutch master cylinder.

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4. Open retaining clip (arrow).
5. Disconnect clutch actuator cylinder front pipe (1) from clutch master cylinder.

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6. Remove clutch pedal position sensor bolt (1).
7. Remove clutch pedal position sensor.

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Note:  Press 2 latches (arrows) together.
8. Disconnect push rod retainer (1) from clutch pedal.

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9. Remove 2 clutch master cylinder nuts (1).

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10. Remove clutch master cylinder (1).

Installation Procedure


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1. Install clutch master cylinder (1).

Caution: Refer to Fastener Caution .


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2. Install 2 clutch master cylinder nuts (1) and tighten to 18 N·m (13 lb ft) .

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Note:  The retaining clip (arrows) has to engage audibly.
3. Connect push rod retainer (1) to clutch pedal.

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4. Install clutch pedal sensor.
5. Install clutch pedal position sensor bolt (1).

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6. Connect clutch actuator cylinder front pipe (1) to clutch master cylinder.
7. Close retaining clip (arrow).

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8. Install clutch master cylinder reservoir hose (1) to clutch master cylinder.
9. Bleed hydraulic clutch system. Refer to Hydraulic Clutch System Bleeding .
10. Learn clutch pedal position sensor.
  •  F17-5, refer to Clutch Pedal Position Sensor Learn .
  •  M32-6, refer to Clutch Pedal Position Sensor Learn .
  •  F40-6, refer to Clutch Pedal Position Sensor Learn .

Clutch Actuator Cylinder Front Pipe Replacement - Left Hand Drive - F40 MYJ > < Clutch Master Cylinder Replacement - Left Hand Drive