vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Selector Lever > < Sport/Economy driving programs - automatic transmission AR25/35/5 L40-E

Special Service Tools (Automatic Transmission AR 25/35/5 L40-E)

KM-110

Retainer

To disassemble and assemble 3rd gear clutch in conjunction with KM-J-23075

MKM-111

Insert 3/16"

To tighten brake band adjusting screw in conjunction with KM-J-6459-B

KM-113-A

Transmission Holder

To hold transmission in conjunction with KM-113-5

KM-233-A

Protective Sleeve

To install clutch piston

KM-238-B

Height Gauge

To measure axial play after installation of intermediate housing:

– in conjunction with MKM-571-B and KM-681

– in conjunction with MKM-571-B and KM-682

KM-308

Installer

Installing selector lever position switch spring pin (5 L40-E)


Object Number: 2411756  Size: DEFAULT

KM-396

Ring Pliers

To remove and install retaining rings

KM-469-A

Remover / Installer

Of which use KM-469-14 to remove and install cover for accumulator piston.

KM-498-B

Pressure Gauge

To check fluid pressure in conjunction with KM-712-A

MKM-571-B

Dial Gauge

To measure axial play after installation of intermediate housing:

– in conjunction with KM-238-2 and KM-681

– in conjunction with KM-238-2 and KM-682

KM-574

Remover / Installer

To remove and install torque converter (petrol engine) – on vehicles with 25 DT, X 25 DT, Y 25 DT engines use KM-899.


Object Number: 2415513  Size: DEFAULT

KM-586

Remover Hook

Replacement for KM-J-23129. To remove converter housing and transmission nose piece seal ring in conjunction with KM-J-7004

KM-613

Remover / Installer

To install converter housing seal ring in conjunction with KM-J-28540

KM-623

Holding Wrench

To counterhold on output flange


Object Number: 2415512  Size: DEFAULT

KM-629-A

Installer

To install transmission nose piece seal ring

KM-675 1)

Guide Bolts

To install intermediate housing and converter housing on transmission housing

KM-676 1)  

Centring Pins

To install support plate and converter housing on fluid pump


Object Number: 2415512  Size: DEFAULT

KM-677 1)  

Centring Pins

To install gasket and support plate on valve body

KM-678 1)  

Guide Bolts

To install valve body on transmission housing, centre support on transmission housing

KM-679 1)  

Remover / Installer

To disassemble and assemble overrunning clutch in conjunction with KM-396


Object Number: 2392242  Size: DEFAULT

KM-680-A 1)  

Remover / Installer

To disassemble and assemble 4th gear clutch in conjunction with KM-J-23078-A, KM-684, KM-837

KM-681 1)  

Checking Tool

To measure axial play after installation of intermediate housing in conjunction with KM-238-2 and MKM-571-B

KM-682 1)  

Height Control Tool

To measure axial play after installation of converter housing in conjunction with KM-238-2 and MKM-571-B


Object Number: 2392242  Size: DEFAULT

KM-684 1)  

Assembly Sleeve

To install clutch piston in 4th gear clutch in conjunction with KM-680-A and KM-837

KM-685 1)  

Protective Sleeve

To install accumulator piston in intermediate housing in conjunction with suitable pipe

KM-686 1)  

Remover / Installer

KM-686-1: To remove and install accumulator piston

KM-686-2: to remove sealing cap for accumulator piston in conjunction with KM-J-7004 and MKM-691


Object Number: 2417618  Size: DEFAULT

KM-687-A 1)  

Installer

To install clutch piston in overrunning clutch

KM-688 1)  

Remover / Installer

To remove and install overrunning clutch from or in 3rd gear clutch (replacement for KM-J-29351-A)

KM-689 1)  

Assembly Sleeve

To install servo piston assembly in transmission housing


Object Number: 2417619  Size: DEFAULT

KM-692 1)  

Centring Tool

To centre fluid pump in conjunction with KM-676

KM-700-B

Tool Kit

To overhaul transmission, comprising: KM-675, KM-676, KM-677, KM-678, KM-679, KM-680-A, KM-681, KM-682, KM-683, KM-685, KM-686, KM-687-A, KM-688, KM-689, KM-692, KM-837, KM-838-A

KM-712-A

Adapter

To check fluid pressure in conjunction with KM-498-B


Object Number: 2417620  Size: DEFAULT

KM-837 1)  

Installer

To install clutch piston in 4th gear clutch in conjunction with KM-684 and KM-680-A

KM-838-A 1)  

Remover

To remove accumulator piston locking cap in conjunction with KM-686-2 and KM-J-7004

KM-899

Remover / Installer

To remove and install torque converter

MKM-923-A

Wiring Harness Repair Kit

To release various wiring harness plugs with MKM-923-22


Object Number: 2417716  Size: DEFAULT

KM-962-A

Tester

To test and adjust selector lever position switch

KM-962-10

Adapter

To test and adjust selector lever position switch

KM-6195

Transmission Holder

Mount for transmission in conjunction with KM-904 and hydraulic jack


Object Number: 2411757  Size: DEFAULT

MKM-J-6459-B

Torque Wrench

To tighten brake band adjusting screw in conjunction with MKM-111

KM-J-7004

Slide Hammer

To drive out seal rings in conjunction with KM-586. To drive out cover for accumulator piston in conjunction with KM-838 and KM-686.

KM-J-23075

Spring Compressor

To remove and install servo piston assembly

To disassemble and assemble 3rd gear clutch in conjunction with KM-110


Object Number: 2417715  Size: DEFAULT

KM-J-23078-A

Clutch Tensioner

To disassemble and assemble various clutches in conjunction with KM-396 or KM-680-A

KM-J-23080-A

Assembly Sleeve

To install clutch piston in 2nd gear clutch

KM-J-23084

Assembly Sleeve

To install clutch piston in 3rd gear clutch

KM-J-23085-A

Measuring Gauge

To measure transmission end play in order to determine appropriate thrust washer


Object Number: 2412710  Size: DEFAULT

KM-J-28540

Installer

To install converter housing seal ring in conjunction with KM-613-1


Object Number: 2417714  Size: DEFAULT


1 ) Included in KM-700-B

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Selector Lever > < Sport/Economy driving programs - automatic transmission AR25/35/5 L40-E