vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Pistons, Remove and Install > < Piston with Con-rod, Remove and Install reinstallation

 

Piston Rings, Remove and Install  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove piston with con-rod - see operation "Piston with Con-rod, Remove and Install".  

Remove piston rings with piston ring pliers (1).  

Object Number: 616195  Size: DEFAULT  Clean   

Clean piston ring grooves - use ground-down side of old piston ring.  

Object Number: 616196  Size: DEFAULT  Inspect   

Check piston ring gap with feeler gauge by inserting piston ring at narrowest point of the cylinder bore.  

Permissible ring gap:  

 

Squared ring (2):  

see Technical Data  

Tapered ring (3):  

see Technical Data  

Oil scraper ring (4):  

see Technical Data  

 

Object Number: 2392787  Size: DEFAULT

 

 

Object Number: 616196  Size: DEFAULT  Inspect   

Check piston ring vertical play with feeler gauge in piston ring groove.  

Permissible vertical play:  

 

Squared ring (1):  

see Technical Data  

Tapered ring (2):  

see Technical Data  

Oil scraper ring (3):  

see Technical Data  

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Insert piston rings with piston ring pliers and identification "TOP" upwards in piston.  

Piston ring position - piston rings (I) (squared and tapered ring) offset by 180 ° . Oil scraper rings (II) - displace 25 to 50 mm left and right from gap of the intermediate ring.  

Install piston with con-rod - see operation "Piston with Con-rod, Remove and Install".  

Object Number: 2392788  Size: DEFAULT

 

 


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Pistons, Remove and Install > < Piston with Con-rod, Remove and Install reinstallation