vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Compression, Check (X 16 XEL with Secondary Air System) > < Piston Rings, Remove and Install

 

Pistons, Remove and Install  

Notice: 

Pushing out of the piston pin is not permitted. If the piston, the piston pin or the con-rod defective, all above-mentioned parts must be replaced.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove piston with con-rod (1) - see operation "Piston with Con-rod, Remove and Install".  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Coat con-rod eye and upper part of con-rod stem with thermocolour pencil. When the required installation temperature is attained the green colour changes to black. The coloured line (arrow) must not discolour over the entire length, but only up to the start of the con-rod stem. Heat new con-rod at upper con-rod eye with hot plate.  

Assembly temperature: 280 ° C/536 ° F to max. 320 ° C/608 ° F.  

Object Number: 2392738  Size: DEFAULT

 

 

Object Number: 616201  Size: DEFAULT  Important!   

Installation position: beads (arrows) on con-rods point towards flattening (arrow) on piston pin boss.  

Notice: 

Firmly seated piston pin cannot be pressed further. Perform assembly quickly.  

Object Number: 616194  Size: DEFAULT  Assemble   

Con-rod (1), piston pin, piston (2).  

Slide new piston pin to stop in piston with guide drift.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install piston with con-rod - see operation "Piston with Con-rod, Remove and Install".  

Object Number: 2392591  Size: DEFAULT

 

 


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Compression, Check (X 16 XEL with Secondary Air System) > < Piston Rings, Remove and Install