Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)06 · Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)
06 · Engine

Description

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Generalities › Description
Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)Description

DESCRIPTION

The engine has 4 opposed cylinders, double camshaft for each cylinder head, two valves per cylinder controlled by hydraulic tappets and BOSCH MP3.1 multipoint electronic injection and static ignition for the 1.6 engine and IAW for the 1.3 engine.

The clutch - gearbox - differential unit is connected behind the engine and forms an integral part of the power unit.

Engine assembly diagram showing belt-driven components and power unit

The latter is front mounted and set longitudinally with a 3° inclination.

The power unit is fastened to the body by "suspension" type mounts through a support frame connected to the gearbox - differential unit. The various connections of the power unit to the support frame and to the rear support are made with appropriate flexible mounts to absorb engine vibrations.

The fuel supply system, with unleaded petrol, combined with the suitable antipollution systems described in the specific paragraphs, ensure low exhaust emission levels meeting "USA 83" regulations.

CRANKCASE

This is a single cast iron block with high mechanical strength.

The crankshaft is supported by 3 main bearings which house the same number of thin-walled half bearings. The cylinders are machined directly in the crankcase and they are selected in five classes of dimensions. If cylinder wear exceeds the specified values, they must be bored to the specified diameters according to the oversizes of the pistons available from Spares (see CPT).

Crankcase with special grooves for coolant and lubricating oil circulation

Special grooves machined in the crankcase walls allow the circulation of coolant fluid and lubricating oil.

CYLINDER HEADS

This is one-piece, compact and chill-cast in aluminium and silicium alloy.

The camshaft bearings are fastened on the cylinder heads, these too, are made from aluminium and silicium alloy.

The camshafts, controlled through toothed belts, turn on three supports.

The valve guides are force-fitted in their housings on the cylinder heads by interference and the inside diameter is perfected after assembly using a specific reamer and checked using a pair of no-no go gauges.

The seals between the cylinder heads and crankcase are of the ASTADUR type.

Cross-section view of cylinder head with valve guides and camshaft bearings

Oil spray jets installed on the front and centre main bearing caps spray oil on the piston crowns to partially cool them.

Close-up of oil spray jet mechanism

Parts & tools for this job For 1994 Alfa Romeo 145/146

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