Heat exchanger pipe - r+r

Operation 4130B52 · Power steering hydraulic sytem

1.6 TS, 2.0 TS

Removing

Position the vehicle on the ramp.

Remove the power steering fluid reservoir and drain the fluid using a suitable syringe.

2.0 TS

Proceed with removal - 7055B54 under-engine guard - r r.

1.6 TS, 2.0 TS

1. Disconnect the quick-release fitting on the return pipe from power steering box to heat exchanger, heat exchanger side.

2. Disconnect the rapid attachment coupling from the return pipe from the heat exchanger to the power steering fluid reservoir, heat exchanger side.

1. Undo nut (1a), undo clips (1b) and remove heat exchanger pipe (1c) complete with bracket (1d).

Refitting

Refit the heat exchanger pipe complete with support bracket and secure using the clips and nut.

Connect the rapid attachment coupling on the return pipe from the heat exchanger to the power steering fluid reservoir, heat exchanger side.

Connect the quick-release fitting on the return pipe from power steering box to heat exchanger, heat exchanger side.

2.0 TS

Proceed with refitting - 7055B54 under-engine guard - r r.

1.6 TS, 2.0 TS

Fill the power steering circuit with the recommended fluid.

Bleed the power steering system as described below

With the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times.

Check and, if necessary, top up the fluid level in the reservoir.

Remove the car from the ramps.

Start the engine and carry out 4 - 5 full steering wheel turn cycles (right and left).

Top up the fluid level in the reservoir.

1.9 JTD 8V

Removing

Position the vehicle on the ramp.

Proceed with removal - 1016A10 sound-proofing cover - r + r.

1. remove the power steering fluid reservoir cap (1a) and drain the fluid using a suitable syringe (1b).

Proceed with removal - 7055B54 under-engine guard - r r.

1. Disconnect the quick-release fitting on the return pipe from power steering box to heat exchanger, heat exchanger side.

2. Disconnect the rapid attachment coupling from the return pipe from the heat exchanger to the power steering fluid reservoir, heat exchanger side.

1. Undo nut (1a), undo clips (1b) and remove heat exchanger pipe (1c) complete with bracket (1d).

Refitting

Refit the heat exchanger pipe complete with support bracket and secure using the clips and nut.

Connect the rapid attachment coupling on the return pipe from the heat exchanger to the power steering fluid reservoir, heat exchanger side.

Connect the quick-release fitting on the return pipe from power steering box to heat exchanger, heat exchanger side.

Proceed with refitting - 7055B54 under-engine guard - r r.

Refill the power assisted steering circuit using the recommended fluid.

The table shows the total quantity of fluid present in the power assisted steering circuit.

Bleed the power steering system as described below

With the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times.

Check and, if necessary, top up the fluid level in the reservoir.

Remove the car from the ramps.

Start the engine and carry out 4 - 5 full steering wheel turn cycles (right and left).

Top up the fluid level in the reservoir.

Proceed with refitting - 1016A10 sound-proofing cover - r + r.

1.9 JTD 16V

Removing

Position the vehicle on the ramp.

Proceed with removal - 4450B12 front or rear wheels (two) - r+r.

Proceed with removal - 7055B54 under-engine guard - r r.

Proceed with removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with removal - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R..

Proceed with removal - 7210E10 R.R. FRONT BUMPER.

Proceed with removal - 1084C40 Air DUCT for engine oil cooling radiator - R.R..

1. Disconnect the rapid attachment coupling from the return pipe from the heat exchanger to the power steering fluid reservoir, heat exchanger side.

2. Disconnect the quick-release fitting on the return pipe from power steering box to heat exchanger, heat exchanger side.

Collect the power assisted steering fluid in a suitable container.

3. Undo the nut (3a) and remove the bracket (3b) for the heat exchanger fastening pipe.

4. Remove the heat exchanger pipe (4a) after releasing it from the fastening (4b).

Refitting

Refit the heat exchanger pipe in its seating.

Refit the heat exchanger pipe mounting bracket in its seating and tighten the nut.

Connect the quick-release fitting on the return pipe from power steering box to heat exchanger, heat exchanger side.

Connect the rapid attachment coupling on the return pipe from the heat exchanger to the power steering fluid reservoir, heat exchanger side.

Proceed with refitting - 1084C40 Air DUCT for engine oil cooling radiator - R.R..

Proceed with refitting - 7210E10 R.R. FRONT BUMPER.

Proceed with refitting - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R..

Proceed with refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with refitting - 7055B54 under-engine guard - r r.

Proceed with refitting - 4450B12 front or rear wheels (two) - r+r.

Refill the power assisted steering circuit using the recommended fluid.

The table shows the total quantity of fluid present in the power assisted steering circuit.

Bleed the power steering system as described below

With the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times.

Check and, if necessary, top up the fluid level in the reservoir.

Remove the car from the ramps.

Start the engine and carry out 4 - 5 full steering wheel turn cycles (right and left).

Top up the fluid level in the reservoir.