Master cylinder (pump) - r + r (1.6 TS)

Operation 1820B20 · 1.6 TS · Clutch release hydraulic control

Removal

Position the vehicle on the ramp.

Proceed with the removal See Op. 5530B10 Battery - r+r .

Proceed with the removal See Op. 5530B52 Battery cradle - r r .

Proceed with the removal See Op. 3340A12 Abs hydraulic and electronic control unit .

Proceed with the removal See Op. 3340A13 Abs central mount - r r .

Proceed with the removal See Op. 3330D02 Brake servo/brake pump assembly - r r .

1 Remove the clip 1a and release the push rod 1b for the master cylinder from the clutch pedal.

1 Remove the split pin 1a and disconnect the rigid supply pipe from the master cylinder 1b.

2 Loosen the band 2a and disconnect the flexible pipe from the clutch reservoir to the master cylinder 2b, master cylinder side.

3 Undo the nuts 3a and remove the master cylinder 3b.

Refitting

Place the clutch master cylinder back in its housing and fix it tightening the nuts to the recommended torque.

Nut M8 – Clutch fluid master cylinder: 1.8 ÷ 2.4 daNm

Connect the flexible pipe from the clutch reservoir to the master cylinder, master cylinder side and secure it using the band.

Connect the rigid supply pipe from the master cylinder, master cylinder side and secure it using the split pin.

Connect the master cylinder push rod to the clutch pedal and secure it using the clip.

Proceed with the refitting See Op. 3330D02 Brake servo/brake pump assembly - r r .

Proceed with the refitting See Op. 3340A13 Abs central mount - r r .

Proceed with the refitting See Op. 3340A12 Abs hydraulic and electronic control unit .

Bleed the air and top up the level in the hydraulic clutch system See Op. 1820B08 Clutch release hydraulic system - bleed and top up level .

Proceed with the refitting See Op. 5530B52 Battery cradle - r r .

Proceed with the refitting See Op. 5530B10 Battery - r+r .

Bleed the air from the hydraulic braking system See Op. 3330A14 Hydraulic brake system - bleed .

Remove the car from the ramp.