Workshop Manuals Factory service & repair Alfa Romeo
01 General data and specifications02 Engine (Twin Spark, JTD and V6)03 Clutch04 Gearbox (manual, Selespeed and Q-System)05 Front axle06 Brakes, ABS and traction control07 Steering08 Suspension and wheels09 Heating, air conditioning and washers10 Electrical equipment11 Body12 Body panels and reinforcement13 Wiring diagrams14 Connectors and pin-outs15 Wiring harnesses16 Fault diagnosis17 Special tools
Alfa Romeo 156 Factory Service Manual (1997-2002)16 · Fault diagnosis
16 · Diagnostics

D30 High engine temperature with fan operating

Make
Alfa Romeo
Model
156 Factory Service Manual
Year
1997–2002
Section
Engine › D30 High engine temperature with fan operating
Fault diagnosisD30 High engine temperature with fan operating

D30 High engine temperature with fan operating

The reading on the special instrument in the panel shows a high engine coolant temperature

StepTest procedureResultAction
0PRELIMINARY CHECKS

Carry out a preliminary check on the engine coolant level

Then check:

  • regular engagement of cooling fan
  • engine oil level
  • condition of water pump drive belt
OK

Move onto step 1

Insufficient engine coolant level

End of diagnosis

Electric fan does not switch on

Move onto step (see D31)

Tension incorrect

End of diagnosis

Engine oil level too low

End of diagnosis

1TEMPERATURE GAUGE OPERATION CHECK

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket (in the engine management control unit ambient): read the engine temperature value shown amongst the parameters and compare it with the instrument reading

OK

Move onto step 2

Values do not agree. Instrument reading faulty

Move onto step (see K25)

2VISUAL INSPECTION OF CCOLANT EXPANSION TANK

Start up the engine and visually check that there are no air bubbles in the expansion tank

OK

Move onto step 3

Air in the cooling circuit
  • Eliminate the air from the cooling circuit

End of diagnosis

3CYLINDER HEAD GASKET CHECK

Check:

  • that the cylinder head tightening is correct
  • the gasket seal
OK

Move onto step 4

Cylinder head tightening not correct
  • Restore correct tightening

End of diagnosis

Gasket damaged

End of diagnosis

3CYLINDER HEAD GASKET CHECK

Check:

  • that the cylinder head tightening is correct
  • the gasket seal
OK

Move onto step 4

Cylinder head tightening not correct
  • Restore correct tightening

End of diagnosis

Gasket damaged

End of diagnosis

4THERMOSTAT GROUP CHECK

Check:

  • the condition of the thermostat group
OK

Move onto step 5

Thermostat group faulty

End of diagnosis

5PIPE CHECK

Check the condition and seal of the pipes. In particular:

  • no obstructions
  • condition of hoses, connectors and plugs
OK

Move onto step 6

Tightening not correct or components damaged
  • Restore the correct tightening or replace the components involved (see Assembly 1088D)

End of diagnosis

6RADIATOR CHECK

Check the condition of the radiator

OK

Move onto step 7

Radiator damaged or distorted

End of diagnosis

7WATER PUMP CHECK

Check:

  • the condition of the water pump
  • the seal of the gaskets
OK

Move onto step 8

Water pump faulty

End of diagnosis

8CHECK CORRECT OPERATION

Check that the fault is no longer present

OK

End of diagnosis

Fault persists

Incorrect selection of diagnostic procedure

Parts & tools for this job For 1997 Alfa Romeo 156

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