Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)13 · Steering
13 · Steering & suspension

Power steering fluid resevoir r r

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Power steering › Power steering fluid resevoir r r
SteeringPower steering fluid resevoir r r

POWER STEERING FLUID RESEVOIR R R

Operation 4130B10 · POWER STEERING HYDRAULIC SYTEM

1.8 T.SPARK, 2.0 JTS

Removing

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

Proceed with removal

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R

Drain the power steering fluid from the reservoir using a suitable syringe.

1. Disconnect the electrical connection from the enablement solenoid of the changeover device actuator.

2. Disconnect the vacuum intake pipe from the air flow switching device actuator and release it from the fastening.

NameConnector
1Variable geometry control solenoidSee L15 VARIABLE GEOMETRY CONTROL SOLENOID ( CONNECTORS )

3. Disconnect the linkage for the air flow switching control actuator.

4. Undo the bolts (4a) and remove the air flow switching control actuator (4b).

POWER STEERING FLUID RESEVOIR R R

Release the fuel vapour recovery pipe and the coolant return pipe to the engine coolant supply reservoir from the fastenings on the power assisted steering fluid reservoir.

1. Undo the bolts (1a) and move the power assisted steering fluid reservoir (1b) aside.

2. Loosen the bands and disconnect the coolant supply and return pipes from the power steering fluid reservoir.

3. Remove the power steering fluid reservoir.

POWER STEERING FLUID RESEVOIR R R

Refitting

Connect the delivery and return pipes to the power steering reservoir and tighten the bands.

Refit in its seating the power steering fluid reservoir and secure it with its bolts.

Fasten the fuel vapour recovery pipe and the coolant return pipe to the engine coolant supply reservoir to the fastenings on the power assisted steering fluid reservoir.

Fit the air flow switching device actuator in its seating and secure it using the bolts.

Connect the linkage for the air flow switching control actuator.

Connect the air flow switching control actuator vacuum intake pipe and secure it to the fastening.

Connect the electrical connection from the enablement solenoid of the changeover device actuator.

Proceed with refitting

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

Connect the negative (-) battery terminal

Top up the power assisted circuit with the recommended fluid.

TypeComponentNameQty.
FluidPOWER ASSISTED STEERING CIRCUITTUTELA GI/A

Bleed the power steering system as described below

With the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times.

Check and, if necessary, top up the fluid level in the reservoir.

Position the vehicle on the ground and start up the engine.

Carry out 4 - 5 complete steering wheel rotation cycles (right and left).

Top up the fluid level in the reservoir.

3.2 V6

Removing

1. Remove the power steering fluid reservoir and drain the fluid using a suitable syringe.

Refit the brake fluid reservoir cap.

2. Undo the bolts securing the power steering fluid reservoir.

3. Raise the power assisted steering fluid reservoir as necessary, loosen the band and disconnect the coolant outlet and inlet pipes from the reservoir.

4. Remove the power steering fluid reservoir.

POWER STEERING FLUID RESEVOIR R R

Refitting

Connect the coolant inlet and outlet pipes to the reservoir and tighten the bands.

Refit in its seating the power steering fluid reservoir and secure it with its bolts.

Refill the power assisted steering circuit using the recommended fluid.

TypeComponentNameQty.
Fluid [l]HYDRAULIC POWER ASSISTED STEERING SYSTEMTUTELA GI/A1.2

The table shows the total quantity of fluid present in the power assisted steering circuit.

Bleed the power steering system as described below

With the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times.

Check and, if necessary, top up the fluid level in the reservoir.

Position the vehicle on the ground and start up the engine.

Carry out 4 - 5 complete steering wheel rotation cycles (right and left).

Top up the fluid level in the reservoir.

1.9 JTD 16V

Removing

Proceed with removal

- 1016A10 sound-proofing cover - r + r

1. Remove the power steering fluid reservoir cap (1a) and drain the fluid using a suitable syringe (1b).

Refit the brake fluid reservoir cap.

POWER STEERING FLUID RESEVOIR R R

1. Undo the bolts securing the power steering fluid reservoir.

POWER STEERING FLUID RESEVOIR R R

1. Move the power assisted steering fluid reservoir away, placing it as illustrated in the diagram, then disconnect the rapid connectors for the power assisted steering fluid inlet and outlet pipes from the reservoir.

2. Remove the power steering fluid reservoir.

POWER STEERING FLUID RESEVOIR R R

Refitting

Connect the rapid connectors for the power assisted steering fluid inlet and outlet pipes to the reservoir.

Refit in its seating the power steering fluid reservoir and secure it with its bolts.

Refill the power assisted steering circuit using the recommended fluid.

TypeComponentNameQty.
Oli [l]POWER ASSISTED STEERING CIRCUITTUTELA GI/A1.2

The table shows the total quantity of fluid present in the power assisted steering circuit.

Bleed the power steering system as described below

With the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times.

Check and, if necessary, top up the fluid level in the reservoir.

Position the vehicle on the ground and start up the engine.

Carry out 4 - 5 complete steering wheel rotation cycles (right and left).

Top up the fluid level in the reservoir.

Proceed with refitting

- 1016A10 sound-proofing cover - r + r

Parts & tools for this job For 2003 Alfa Romeo GT

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