Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)03 · 10 Engine – T. Spark 16V
03 · Engine

Cylinder head (page 4 of 4)

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Operations in vehicle
10 Engine – T. Spark 16VCylinder head · page 4 of 4
  • Disconnect the oil vapour recovery pipe from the cylinder head.
  1. Slacken the fastening screws and remove the cylinder head cover complete with gasket.
Cylinder head cover removal illustration
  1. Slacken the cylinder head fastening screws and remove it.
  2. Remove the gasket.
Cylinder head removal illustration
  • Strip down the cylinder head and overhaul as described in the volume "Overhauling - Engines".

Re-assemble the cylinder head reversing the sequence described for removal and following the instructions given below.

  • Turn the crankshaft to move the pistons of the 1st and 4th cylinder to the T.D.C.
  • Position a new gasket on the cylinder head.

NOTE: The cylinder head gasket is in aramidic fibre and cylinder head retightening is unnecessary throughout the life of the engine.

WARNING: Before assembly, accurately clean the cylinder head and crankcase surfaces.

  • - Assemble the complete cylinder head on the crankcase.
  • - Tighten the cylinder head fastening screws as described below and bearing in mind that, for each step, the tightening sequence is the one illustrated.
Cylinder head bolt tightening sequence diagram
Tightening procedure
Set in all the screws to a torque of:20 Nm (2.0 kg)
Tighten the screws to the preliminary torque of:40 Nm (4.1 kg)
Turn all the screws with an angle of:90° + 90° + 90°
  • For angle tightening use graduated disk no. 1.820.277.000 as illustrated.
Graduated disk for angle tightening

For re-assembly of the timing gear drive belt and timing and for assembly of the auxiliary components drive belt see GROUP 00.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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