Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)07 · 27 Front axle
07 · Steering & suspension

Re-assembly

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Axle shafts › Re-assembly
27 Front axleRe-assembly

RE-ASSEMBLY

  1. Fit a new boot on the axle shaft.
  2. If disassembled previously, re-assemble the components of the constant velocity joint as illustrated. Fill the boot ad grease the joint with apr. 120 g of the specified grease.
  3. Assemble the gearbox side constant velocity joint.
  4. Fit the flexible retainer ring.
Diagram showing constant velocity joint assembly with labeled parts A, B, and numbered components 1, 2, 3, 4. Part A indicates greater distance between balls, part B indicates smallest distance between balls.
A = Greater distance between balls
B = Smallest distance between balls
  1. Using tool no. 1.820.082.000 install the inner boot fastening clamp.
Diagram showing installation of inner boot fastening clamp using tool 1.820.082.000.

WHEEL SIDE CONSTANT VELOCITY JOINT

DIS-ASSEMBLY

  1. Clamp the axle shaft in a vice with protective jaws.
  2. Remove the wheel side boot fastening clamps. When refitting change the boot and its fastening clamps.
Diagram showing removal of two boot fastening clamps from the wheel side constant velocity joint.

RE-ASSEMBLY

  1. Using tool no. 1.820.084.000 install the outer boot fastening clamp.
Diagram showing installation of outer boot fastening clamp using tool 1.820.084.000.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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