Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)09 · 41 Steering
09 · Steering & suspension

Description

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Power steering box › Description
41 SteeringDescription

DESCRIPTION

The steering box assembly comprises a rack and pinion steering box assisted by the hydraulic oil under pressure supplied by a special pump operated by the engine.

In the steering box there is an operating cylinder (2) in which a double-acting piston (1) runs which is integral with the rack and pinion rod.

In the seat of the worm screw there is a distributor valve (3) with the corresponding ducts which is controlled by a torsion device (4) on the end of the worm screw.

Depending on the torsion transmitted to the device by the steering wheel, the pump oil is sent to the tank or to one of the two chambers A or B of the operating cylinder. The thrust generated by the pressure of the oil on the side surface of the piston causes it to move, thus also the rack and pinion.

Steering box components diagram showing double-acting piston, operating cylinder, distributor valve, torsion device, and chambers A and B
  1. Double-acting piston
  2. Operating cylinder
  3. Distributor valve
  4. Torsion device
  5. Operating cylinder right chamber
  6. Operating cylinder left chamber

Two guards made of sound deadening material are fitted at the ends of the power steering box as illustrated.

Power steering box with sound deadening guards

REMOVING/REFITTING

  • Using a suitable syringe, empty the power steering system tank.
  • Remove the front wheels.
  1. Working from inside the car, slacken the bolt fastening the steering column to the power steering box pinion.
Steering column bolt with torque specifications

15 ÷ 19 Nm
1.5 ÷ 1.9 Kgm

20 ÷ 24 Nm
2.0 ÷ 2.5 Kgm

  1. Slacken the nuts fastening the track ball joints to the wheel hubs.
  2. Using tool no. 1.821.169.000 disconnect the track rod joints from the hubs.
Track rod joint disconnection with tool 1.821.169.000 and torque specification

29 ÷ 36 Nm
3.0 ÷ 3.7 Kgm

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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