Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)05 · 04 Suspension
05 · Steering & suspension

Removal

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Front Suspension › Removal
04 SuspensionRemoval · page 1 of 2
Repair Operation Time (ROT)
ItemCode
Vertical link Renew(LH) 04.01.GB
(RH) 04.01.HB

Removal

  1. Raise the vehicle and make safe.
  2. For each affected wheel station remove the road wheel(s).
  3. Remove the brake caliper bolts (x2). Move the brake caliper to one side and secure.
Diagram showing removal of brake caliper bolts
  1. Disconnect the ABS sensor wiring harness plug.
  2. Remove the track-rod end.
Diagram showing removal of track rod end
  1. Separate the lower suspension arm from the vertical link.
    1. Install service tool (Refer to '204-524 (Front Suspension Support)', page 20-1-4). Lower the vehicle until the lower suspension arm is horizontal.
    2. Using a service tool(Refer to '204-523 (Ball Joint Splitter)', page 20-1-3) part the lower suspension arm from the Vertical link.

Caution
Do not use a hammer, etc., to ‘shock’ the track rod-end.
Take care not to damage the ball joint boot.

  1. Raise the vehicle and remove the service tool (Refer to '204-524 (Front Suspension Support)', page 20-1-4).
  1. Disconnect the upper suspension arm from the vertical link.
Diagram showing disconnecting upper suspension arm and separating lower suspension arm

Installation

  1. Install the vertical link to the lower suspension arm. Torque bolt to 90 Nm.
  2. Install the vertical link to the upper suspension arm. Torque bolt to 90 Nm.
  3. Install the track-rod end. Torque nut to 70 Nm.
  4. Connect the ABS sensor wiring harness plug.
  5. Install the brake caliper (Refer to 'Brake Caliper (Front and Rear)', page 6-1-3). Torque bolts to 20 Nm + 66°-70°.
  6. Install the road wheels (Refer to 'Road Wheel Nut Torque Tightening', page 4-5-7).
  7. Check / adjust the Camber, Caster and Toe settings.

Parts & tools for this job For 2005 Aston Martin DB9

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