Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)12 · 11 Steering
12 · Steering & suspension

Track-Rod Ends

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Steering Gear › Track-Rod Ends
11 SteeringTrack-Rod Ends
  1. While an assistant pulls and pushes the top of the road wheel, observe the relative movement between the ball joint and the suspension upper arm. Any lateral movement indicates a worn or damaged upper ball joint. Install new components as required.
  2. Remove the safety stand and lower the vehicle.

Track-Rod Ends

Repair Operation Time (ROT)
ItemCode
Track-Rod Ends RenewTBA

Removal

  1. Raise, support and make the vehicle safe.
  2. Remove the front road wheels.
  3. Remove the front undertray.
  4. Using service tool (Refer to ‘204-523 (Ball Joint Splitter)’, page 20-1-3), remove the track rod-end from the vertical link.

Take care not to cut / damage the track rod end boot when using the ball joint splitter.

Diagram showing removal of track rod end with callout labels 'Remove image'
  1. Loosen the track-rod end lock nut and remove the track-rod end.

Note the number of complete turns to remove the rod end from the track rod.

Installation

  1. Install the track-rod end.

Install the rod end the same number of turns it took to remove.

Install image

  1. Install the track-rod end to the vertical link. Torque nut F1 to 70 Nm.
Diagram showing installation of track rod end with torque values '70 Nm' indicated by arrows on two nuts
  1. Install the road wheel.
  2. Lower the vehicle.
  3. Check the vehicle Toe (Refer to ‘Road Wheel Alignment (04.00)’, page 4-1-2).
  • If the vehicle Toe is within specifications - Tighten the track-rod end lock nut(s) (70 Nm.)
  • If the vehicle Toe is not within specifications - Raise the vehicle and adjust the vehicle Toe

Parts & tools for this job For 2005 Aston Martin DB9

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