audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing clutch position sender G476 > < Removing and installing clutch pedal
Removing and installing mounting bracket
Removing and installing mounting bracket
Special tools and workshop equipment required
   
t  Hose clamps, up to 25 mm -3094-
  W00-0079
t  Hose clip pliers -VAS 6340-
Removing
–  Move driver's seat away from pedals.
Vehicles with TFSI engine (with timing chain), TDI engine or V6 engine:
–  Remove air cleaner housing completely → Rep. Gr.23 or → Rep. Gr.24.
  W00-10380
Vehicles with TFSI engine or TDI engine:
  Caution
When disconnecting the battery there is a risk of serious damage to electronic components:
Observe the correct procedure for disconnecting the battery.
–  Remove battery → Electrical system; Rep. Gr.27.
–  Remove battery tray -arrows- (detach front of battery tray from air duct if applicable).
  A10-1572
Continued for all vehicles:
  Note
In the following steps make sure that no brake fluid escapes onto the longitudinal member or onto the gearbox below. If this does happen, clean the affected area thoroughly.
–  Using hose clamp up to Ø 25 mm -3094-, clamp off supply hose to clutch master cylinder.
  A30-0127
–  Disconnect supply hose at clutch master cylinder (if necessary, release spring-type clip -3- using hose clip pliers -VAS 6340-).
–  Release retaining clip -2- with a screwdriver and disconnect pipe/hose assembly -1- or plastic pipe from clutch master cylinder.
–  Unclip and detach clutch position sender -G476- from clutch master cylinder -arrow-. Electrical connector -4- can remain connected.
  A30-0139
–  Remove storage compartment on driver's side → Rep. Gr.68.
–  Unscrew bolt -arrow A- and remove footwell air outlet (front left) -1-.
–  If fitted, unbolt crash bar -2- (secured by one or two bolts -arrows B-, depending on version).
  Note
  A30-10001
When working in the footwell, put cloths on the floor covering to protect it from possible brake fluid spills.
–  Remove nuts -2-.
–  Take out mounting bracket -1-.
Installing
Installation is carried out in reverse sequence; note the following:
  Note
t  Renew self-locking nuts.
t  Secure all hose connections with the correct hose clips (as original equipment); refer to → Electronic parts catalogue.
–  Fit mounting bracket -1- and tighten nuts -2-.
–  Install pipe/hose assembly or plastic pipe → Chapter.
–  Bleed clutch system → Chapter.
–  Install crash bar → Fig..
–  Install front footwell vent (left-side) → Rep. Gr.80.
–  Install storage compartment on driver's side → Rep. Gr.68.
–  Install battery tray and battery → Electrical system; Rep. Gr.27.
–  Install air cleaner housing → Rep. Gr.23 or → Rep. Gr.24.
  A30-0124

Removing and installing clutch position sender G476 > < Removing and installing clutch pedal