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Fiat Multipla Factory Service Manual (1998-2010)22 · Fault diagnosis
22 · Diagnostics

White exhaust fumes

Make
Fiat
Model
Multipla Factory Service Manual
Year
1998–2010
Section
Emissions › White exhaust fumes
Fault diagnosisWhite exhaust fumes

WHITE EXHAUST FUMES

1.6 16v

There is a large amount of exhaust fumes, with light coloured smoke

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Preliminarily check:

  • no water or other fluids in the fuel tank
  • no leaks from the engine cooling system
Continue to Step 1Detect and locate leaksClean the fuel tank Op. 1040A24
Detect and locate leaks

Restore the correct tightening, repair or replace the components involved (see Assembly 1088D)

If the defect persists,

See table X10

1CHECK WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation
Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket Check that there are no fault in the engine management control unitContinue to Step 2An error is detected in the control unitContinue according to the instructions for the diagnostic equipment
Lack of dialogue with the control unitRestore the connection between the engine management control unit and the diagnostic connector ( See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT).
2ACTIVE DIAGNOSIS WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation
Using the diagnostic equipment (Examiner or other iinstruments) carry out the active diagnosis of the iinjectors.Continue to Step 3Injector connections faultyRestore the connection of the injectors with the control unit, ( See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT)
Injectors faultyReplace the injectors Op. 1056B70
3CYLINDER HEAD CHECKAll OKProblems metOperation

Check:

  • that the cylinder head tightening is correct
  • the gasket seal
Continue to Step 4Cylinder head tightening not correctRestore correct tightening
Cylinder head damagedReplace the gasket Op. 1016C10
Cylinder head damagedReplace the cylinder head Op. 1016C20
4BLOW-BY CIRCUIT CHECKAll OKProblems metOperation

Check the condition of the blow-by gases intake circuit.

In particular, check that there are no obstructions in the separator or in the pipes

Continue to Step 5Blow-by circuit faultyRestore the correct operation of the circuit: if necessary, replace the pipes (see Assembly 1080D)
Fault in the separatorReplace the separator Op. 1080D34
5CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsSearch for the fault starting from another symptom'

1.9 JTD 8V

There is a large amount of exhaust fumes, with light coloured smoke

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Preliminarily check:

  • no water or other fluids in the fuel tank
  • no leaks from the engine cooling system
Continue to Step 1Detect and locate leaksClean the fuel tank Op. 1040A24
Detect and locate leaks

Restore the correct tightening, repair or replace the components involved (see Assembly 1088D)

If the defect persists,

See table X10

1CHECK WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation
Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket Check that there are no fault in the engine management control unitContinue to Step 2An error is detected in the control unitContinue according to the instructions for the diagnostic equipment
Lack of dialogue with the control unitRestore the connection between the engine management control unit and the diagnostic connector ( See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT).
2ACTIVE DIAGNOSIS WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation
Using the diagnostic equipment (Examiner or other iinstruments) carry out the active diagnosis of the iinjectors.Continue to Step 3Injector connections faultyRestore the connection of the injectors with the control unit, ( See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT)
Injectors faultyReplace the injectors Op. 1060F10
3CYLINDER HEAD CHECKAll OKProblems metOperation

Check:

  • that the cylinder head tightening is correct
  • the gasket seal
Continue to Step 4Cylinder head tightening not correctRestore correct tightening
Cylinder head damagedReplace the gasket Op. 1016C10
Cylinder head damagedReplace the cylinder head Op. 1016C20
4BLOW-BY CIRCUIT CHECKAll OKProblems metOperation

Check the condition of the blow-by gases intake circuit.

In particular, check that there are no obstructions in the separator or in the pipes

Continue to Step 5Blow-by circuit faultyRestore the correct operation of the circuit: if necessary, replace the pipes (see Assembly 1080D)
Fault in the separatorReplace the separator Op. 1080D34
5CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsSearch for the fault starting from another symptom'

Parts & tools for this job For 1998 Fiat Multipla

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