Timing system cover oil seal - replace

Operation 1020B30 · TIMING SYSTEM OIL SEAL COVERS

1.3 JTD 16v

Removing

Remove the car from the ramps.

Disconnect the battery negative terminal.

1. Disconnect the electrical connection from the air flow meter.

2. Loosen the band and disconnect the the turbocharger air inlet sleeve from the rigid pipe, air flow meter side.

1. Remove the air filter (1a) complete with air flow meter (1b) by releasing from the underlying pins and then from the rear fastenings.

1. Remove the plug (1a) and, in its place, fit the tool (1b) on the exhaust side camshaft.

Check that the tool is correctly fitted in the housing in the camshaft.

2. Fit a suitable (8 mm diameter) pin via the special opening in the gearbox.

- 4450B04 right front wheel r r

- 1092G11 Engine components single drive BELT - R.R. for versions with air conditioning

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

1. Using tools (1a) and (1b) for counter-torque, undo the left hand bolt (1c) fixing the pulley support flange to the crankshaft.

2. Remove the pulley flange on the crankshaft.

1. Remove the crankshaft front oil seal from the timing cover.

Take care not to damage the oil seal seat during removal.

Refitting

1. Fit a new crankshaft front oil seal (1a) in the housing in the timing cover using the tool (1b).

1. Place the pulley support flange in position on the crankshaft (1a) and tighten the left hand bolt (1b) to the recommended torque using tools (1c) and (1d) for counter-torque.

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

- 1092G11 Engine components single drive BELT - R.R. for versions with air conditioning

- 4450B04 right front wheel r r

Remove the pin from the hole on the gearbox.

Remove the tool for timing the exhaust side camshaft and tighten the plug.

Fit the air filter complete with air flow meter.

Connect the air intake sleeve to the turbocharger, air flow meter side, and tighten the band.

Connect the electrical connection to the air flow meter.

Connect the battery negative terminal.

Remove the car from the ramps.