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Fiat Ulysse Factory Service Manual (2002-2010)14 · Suspension and wheels
14 · Steering & suspension

Rear suspension axle - r+r includes bleeding

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Rear suspension › Rear suspension axle - r+r includes bleeding
Suspension and wheelsRear suspension axle - r+r includes bleeding

REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

Operation 4420D10 · REAR SUSPENSION AXLE/CROSSMEMBER

Removing

See

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

Disconnect the negative battery terminal.

Position the vehicle on a lift.

See

Op. 4450B13 REAR WHEELS (TWO) - R.R

1. Undo the nut and release the handbrake cables.

Release the handbrake cables from the special fastenings on the vehicle.

REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

1. Disconnect the ABS electrical connections and release them from the fastenings.

REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

1. Undo the connectors (1a) and (1b) for the rigid brake pipes.

2. Keep the springs (2a) and (2b).

3. Remove the intermediate flexible pipes.

Collect the coolant in a suitable container.

REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

1. Position a hydraulic lift fitted with a support tool under the rear axle.

DescriptionCodeFunction
1SupportRemoving rear axle
REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

Loosen the bolts fixing the shock absorbers.

1. Use the hydraulic lift and release and remove the lower fixing bolts.

REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

Lower the hydraulic lift untl the coil springs are completely released.

1. Remove the coil springs.

REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

1. Use the hydraulic lift and release and remove the fixing bolts (1a) and (1b).

2. Remove the transverse mounting strut.

REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

1. Undo the bolts fixing the rear axle to the bodyshell.

REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

Lower the hydraulic lift and remove the axle.

Refitting

Use the hydraulic lift and place the rear axle in position.

Tighten the bolts fixing the rear axle to the bodyshell.

Place the coil springs in the special housings.

Use the hydraulic lift and fit the lower bolts fixing the shock absorbers.

Tighten the bolts fixing the shock absorbers.

Position the transverse mounting strut.

Use the hydraulic lift and position the transverse mounting strut fixing bolts.

Remove the hydraulic lift and the support tool.

DescriptionCodeFunction
SupportRemoving rear axle

Position the springs.

Tighten the connectors on the intermediate hoses to the specified torque.

Value daNmFasteningComponentdia
(Intermediate flexible pipe connector) 1.5ConnectorHOSE TO REAR BRAKE CALIPER

Connect the electrical connections for the ABS sensors and secure the wiring.

Position the handbrake cables and secure them to the special fastenings.

Connect the handbrake cables and tighten the adjustment nut.

Adjust the handbrake cables.

Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR

See

Op. 0010T66 EXTRAS FOR VERSIONS WITH ABS FOLLOWING OPERATION 0010T65

See

Op. 4450B13 REAR WHEELS (TWO) - R.R

Position the vehicle on a lift.

Check that the tyre inflation pressure is within specified values.

1. Using the special tool, compress the rear suspension so that height H2 (reference) measured between the bent edge and the ground is:

Applies for versions to 02/2004

SubjectValue
H2

REAR WHEEL GEOMETRY

(With 205/65 R15 tyres)

mm

172+12/-10

SubjectValue
H2

REAR WHEEL GEOMETRY

(With 215/65 R15 tyres)

mm

176+12/-10

SubjectValue
H2

REAR WHEEL GEOMETRY

(With 215/60 R16 tyres)

mm

180+12/-10

Valid for versions from 02/2004

SubjectValue
H2

REAR WHEEL GEOMETRY

(With 215/65 R15 tyres)

mm

176+12/-10

SubjectValue
H2

REAR WHEEL GEOMETRY

(With 215/65 R16 tyres)

mm

180+12/-10

REAR SUSPENSION AXLE - R+R INCLUDES BLEEDING

Tighten the fixing bolts to the recommended torque.

Value daNmFasteningComponentdia
8.0BoltREAR SUSPENSION AXLE - R.R. INCLUDING
Value daNmFasteningComponentdia
9.0BoltREAR SHOCK ABSORBERS (S.M.)
Value daNmFasteningComponentdia
8.0BoltREAR CROSSMEMBER ANCHORAGE ROD
Value daNmFasteningComponentdia
6,0Retaining bolt to the bodyREAR CROSSMEMBER ANCHORAGE ROD

Remove the tool positioned previously.

DescriptionCodeFunction
Tool kitSuspension pre-loading

Remove the vehicle from the lift.

Connect the negative battery terminal.

See

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

See

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

Parts & tools for this job For 2002 Fiat Ulysse

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