C-MAX 2003.75 (06.2003-) Workshop Manual
Mechanical Repairs
1 General Information
2 Chassis
3 Powertrain
303 Engine
303-00 Engine System - General Information
Description and Operation
Engine
Diagnosis and Testing
Engine
General Procedures
Camshaft Bearing Journal Diameter
Camshaft Bearing Journal Clearance
Camshaft End Play
Camshaft Surface Inspection
Camshaft Lobe Lift
Crankshaft End Play
Crankshaft Main Bearing Journal Diameter
Piston Inspection
Cylinder Bore Taper
Piston Pin to Bore Diameter
Piston Diameter
Piston Ring End Gap
Piston Pin Diameter
Piston Ring-to-Groove Clearance
Connecting Rod Large End Bore
Valve Stem Diameter
Flywheel Inspection
Cylinder Head Distortion
Cylinder Block Distortion
Exhaust Manifold Cleaning and Inspection
Bearing Inspection
303-01A Engine - 1.6L Duratec-16V (Sigma)
303-01B Engine - 1.6L Duratec-16V Ti-VCT (Sigma)
303-01C Engine - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
303-01D Engine - 1.6L Duratorq-TDCi (DV) Diesel
303-01E Engine - 1.8L Duratorq-TDCi (Lynx) Diesel
303-01F Engine - 2.0L Duratorq-TDCi (DW) Diesel
303-03A Engine Cooling - 1.6L Duratec-16V (Sigma)
303-03B Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma)
303-03C Engine Cooling - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
303-03D Engine Cooling - 1.6L Duratorq-TDCi (DV) Diesel
303-03E Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel
303-03F Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel
303-04A Fuel Charging and Controls - 1.6L Duratec-16V (Sigma)
303-04B Fuel Charging and Controls - 1.6L Duratec-16V Ti-VCT (Sigma)
303-04C Fuel Charging and Controls - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
303-04D Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel
303-04E Fuel Charging and Controls - 2.0L Duratorq-TDCi (DW) Diesel
303-04F Fuel Charging and Controls - Turbocharger
303-04G Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel
303-05 Accessory Drive
303-06 Starting System
303-07A Engine Ignition - 1.6L Duratec-16V (Sigma)
303-07B Engine Ignition - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
303-07C Glow Plug System - 1.6L Duratorq-TDCi (DV) Diesel-2.0L Duratorq-TDCi (DW) Diesel
303-08A Engine Emission Control - 1.6L Duratec-16V (Sigma)
303-08B Engine Emission Control - 1.8L Duratec-HE (MI4)
303-08C Engine Emission Control - 1.6L Duratorq-TDCi (DV) Diesel
303-08D Engine Emission Control - 2.0L Duratorq-TDCi (DW) Diesel
303-08E Engine Emission Control - 1.8L Duratorq-TDCi (Lynx) Diesel
303-12 Intake Air Distribution and Filtering
303-13 Evaporative Emissions
303-14 Electronic Engine Controls
307 Automatic Transmission-Transaxle
308 Manual Transmission-Transaxle, Clutch and Transfer Case
309 Exhaust System
310 Fuel System
4 Electrical
5 Body and Paint
Body and Paint