ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Heater Core and Evaporator Core Housing - Vehicles With: Automatic Temperature Control > < Heater Core - RHD
Heating and Ventilation - Heater Core and Evaporator Core Housing—Vehicles With: Manual Temperature Control C-MAX 2003.75 (06/2003-)
Disassembly and Assembly

1. Disassemble the components in the order indicated in the following illustration(s) and table(s).

NOTE:
NOTE:Pull out the evaporator and heat exchanger at the same time.

 
Item
Part Number
Description
1
-
Heater housing water drain pipe
2
-
Air distribution flap actuator bolts
3
-
Air distribution flap actuator
4
-
Heater core/evaporator housing gasket
5
-
Bulkhead aperture cover section bolts
6
-
Bulkhead aperture cover section
7
-
Bulkhead aperture spacer
8
-
Evaporator housing cover bolts
9
-
Evaporator housing cover
10
-
Evaporator
11
-
Heater core

 
Item
Part Number
Description
12
-
Air distribution flap housing bolts
13
-
Air distribution flap housing
15
-
Blower motor resistor retaining bolts
16
-
Blower motor resistor
17
-
Air distribution flap/temperature control flap actuator bolts
18
-
Air distribution flap/temperature control flap actuator
19
-
Pollen filter housing cover bolts
20
-
Pollen filter housing cover
See Disassembly Detail
21
-
Pollen filter
22
-
Heater core / evaporator lower housing bolts
23
-
Heater core / evaporator lower housing

2. To assemble, reverse the disassembly procedure.

Disassembly Details

Item 14 : Blower motor

  1. NOTE:
    NOTE:On RHD vehicles, turn the blower motor clockwise to release.
    Release the blower motor.
    1. Press release button.
    1. Turn the blower motor counter-clockwise as far as possible.

  1. Remove the blower motor using the special tool.

Item 20 : Pollen filter housing cover

  1. NOTE:
    NOTE:In the event of damage to a pollen filter housing cover threaded hole, the pollen filter housing cover can be attached by means of the additional hole next to the original hole.
    Remove the pollen filter housing cover.
    1. Lift the pollen filter housing cover sideways.
    1. Pull out the pollen filter housing cover.

Assembly Details

Item 14 : Blower motor

  1. NOTE:
    NOTE:On RHD vehicles, turn the blower motor clockwise to lock.
    NOTE:
    NOTE:Note top position on blower motor.
    Move the blower motor into the installation position using the special tool.
    • Turn the blower motor into the installation position, insert and turn clockwise as far as possible.

Heater Core and Evaporator Core Housing - Vehicles With: Automatic Temperature Control > < Heater Core - RHD